Large-scale production of low-cost molybdenum dioxide-phosphide seamless electrode for high-current-density hydrogen evolution

Herein, we report the large-scale production of a molybdenum oxide-phosphide (MoO2-MoP) seamless electrode (SE) that is vertically grown on cheap industrial-grade molybdenum substrates (e.g. molybdenum plate, molybdenum mesh, or molybdenum...

The Effect of Ionic Strength and pH on the Dewatering Rate of Cellulose Nanofibril Dispersions

Cellulose nanofibrils, CNFs, show a great potential in many application areas. One main aspect limiting the use of the material is the slow and energy demanding dewatering of CNF suspensions. Here we investigate the dewatering with a piston press process. Three different CNF qualities, two laboratory grades (high and low charge) and one industrial grade (low charge) were tested. The chemical conditions were varied by changing salt concentration (NaCl) and pH. For the original suspensions, the dewatering rate is substantially slower for the high charge CNFs. However, by changing the conditions it dewatered as fast as the two low charge CNFs, even though salt/acid additions also improved dewatering rate for these two CNFs. Finally, by tuning the conditions fast dewatering could be obtained with only minor effect on strength and barrier performance of films prepared from the CNFs.

Improving the Oxygen Barrier of Polyamide Food Packaging by Using Nanoclay

The effect of nanoclay additive on polyamide film oxygen permeability is investigated from the perspective of possible use as a laminate component for low-cost food packaging material. Montmorillonite nanoclay was melt-mixed in an industrial grade polyamide by twin-screw extrusion and the mixture was hot-pressed to a ~50 µm thick film. The film with 10 wt.% of nanoclay loading showed a 17 % decrease in the oxygen transmission rate (OTR), as compared to the pristine polyamide film (72 and 87 cm3/m2∙24 h, respectively). Despite the relatively high loading of the filler the obtained OTR exceeds that of the food packaging preferred upper limit of 10 cm3/m2∙24 h. XRD measurements confirmed the near-complete exfoliation of the nanoclay platelets. The platelets were found to be at an average angle of 9.5 degrees relative to the film’s surface plane. To comply with the requirements for food packaging, this angle needs to be decreased down to 0.4 degrees. To achieve this, different film-making methods enabling better control over the filler particles’ orientation need to be explored. Nanoclay addition increased the films’ yield strength (23 % for 10 wt.% film) and stiffness, while not affecting the films’ optical appearance.

Synthesis of Epoxy Methacrylate Resin and Coatings Preparation by Cationic and Radical Photocrosslinking

This work involves the synthesis of hybrid oligomers based on the epoxy methacrylate resin. The EA resin was obtained by the modification of industrial-grade bisphenol A-based epoxy resin and methacrylic acid has been synthesized in order to develop multifunctional resins comprising both epoxide group and reactive, terminal unsaturation. Owing to the presence of both epoxy and double carbon–carbon pendant groups, the reaction product exhibits photocrosslinking via two distinct mechanisms: (i) cationic ring-opening polymerization and (ii) free radical polymerization. Monitoring of EA synthesis reactions over time using PAVs, MAAC and NV parameters, and the FT-IR method reveals that esterification reactions proceed faster at the start, exhibiting over 40% of conversion within the initial 60 min, which can be associated with a relatively high concentration of reactive sites and low viscosity of the reaction mixture at the initial reaction stage. With the further increase in the reaction time, the reaction rate tends to decrease.. The control of the EA synthesis process can guide how to adjust reactions to obtain EAs with desired characteristics. Based on obtained values, one can state that the optimum synthesis time of about 4–5 h should be adopted to prepare EAs having both epoxy groups and unsaturated double bonds. The structure of the obtained EA was confirmed by FT-IR and NMR methods, as well as the determination of partial acid value and epoxy equivalent. Samples at various stages of synthesis were cured with UV radiation in order to study the kinetics of the process according to cationic and radical polymerization determined via photo-differential scanning calorimetry (photo-DSC) and real-time infrared spectroscopy (RT-IR) and then the properties of the cured coatings were tested. It turned out that the cationic polymerization was slower with a lower conversion of the photoreactive groups, as compared to the radical polymerization. All the obtained EA coatings were characterized by good properties of cured coatings and can be successfully used in the coating-forming sector.

Life Cycle Assessment of Biocement: An Emerging Sustainable Solution?

Microbially Induced Calcium Carbonate Precipitation (MICP) is a natural biocementation that takes place in corals, stromatolites and beach rocks. In recent years, researchers have explored the emulation of this process as a sustainable alternative of engineered cement. Although the natural process is undoubtedly sustainable, its engineered variant deviates substantially from the natural process. In this paper, we investigate the environmental and economic performance of the engineered biocementation process vis-à-vis present manufacturing of calcium carbonate. SimaPro 8.0 software and the Ecoinvent V2.2 database were used for materials inputs and AUSLCI along with Cumulative Energy Demand 2.01 software were used for carbon footprint and eutrophication potential. Our results show that different metabolic pathways of MICP have considerably varying environmental impact. We observe that nature performs MICP sustainably at ambient conditions and geological time scales utilizing naturally occurring sources of carbon and calcium at micromoles concentrations. Due to the mandate on duration of construction projects, highly purified reactants in a high concentration are used in the engineered process. This has a negative environmental impact. We conclude that the sustainability of engineered MICP is directly impacted by the metabolic pathway of bacteria as well as the purity of the input chemicals. A few biotic processes are superior to the present industrial process for manufacturing calcium carbonate if ingredients of laboratory grade purity are replaced by industrial grade products. A bigger dividend can be obtained by introducing industry by-products as nutrients. The results of this study help to direct future research for developing sustainable biocement for the construction industry.

The structure and phase composition of the cermet charge in the Al‒Al2O3 system obtained using mechanical processing of aluminum powder in a planetary ball mill

The cermet charge in the Al‒Al2O3 system was obtained by mechanical processing (MP) in a planetary ball mill of aluminum powder of the industrial grade PAP-2 (GOST 5494‒95), consisting of flake particles of submicron thickness with a coating of stearin. Depending on the MP modes used, 4 types of charge were obtained, the bulk density of which varied from 0,33 to 1,1 g/cm3. For all types of charge, the synthesis of the α-Al2O3 phase was observed as a result of the exothermic reaction of the interaction of air oxygen with the surface of aluminum particles during the MP. It is also possible to form boehmite and gibbsite when the activated surface of Al particles interacts with atmospheric water vapor. The local X-ray spectral analysis (EDX) was used to detect X-ray amorphous carbon in the composition of the charge, the appearance of which is associated with the impact- shearing effect of grinding bodies, leading to the nucleation of X-ray amorphous carbon inclusions due to the termal destruction of stearin. The maximum bending strength of the sintered cermet was 550 MPa. This cermet is characterized by a discrete fracture: the formation of dimples as a result of the shear of layered packets under the action of tangential stresses. The revealed mechanisms cermet’s fractures allow us to establish the optimal modes of MP of powder compositions for obtaining various constructional elements from them.