scholarly journals C-A-S-H Gel and Pore Structure Characteristics of Alkali-Activated Red Mud–Iron Tailings Cementitious Mortar

Materials ◽  
2021 ◽  
Vol 15 (1) ◽  
pp. 112
Author(s):  
Chao Li ◽  
Na Zhang ◽  
Jiancong Zhang ◽  
Shuai Song ◽  
Yihe Zhang

Red mud and iron tailings are representative solid wastes in China, which have caused serious environmental pollution and potential harmful risk to people. Based on the alkali characteristic of Bayer red mud and natural fine-grained feature of iron tailings, these two solid wastes were used as raw materials to prepare alkali-activated cementitious mortar (AACM). The microstructure of C-A-S-H gel, pore structure characteristics, environmental impact and economic potential of this AACM were investigated. The results show that C-A-S-H gel was mainly composed of SiQ3 structure in the 28-day cured AACM. The relative content of SiQ4 structure increased while that of SiQ2 structure decreased as the hydration time advanced from 7 to 28 days, resulting in the increase of relative bridge oxygen value by 11.02%. The pores in the AACM sample accounted for 6.73% of the total volume, and these pores were not connected. The pore distribution was relatively uniform, which supported the good development of mechanical strength for AACM. This research elucidates the formation mechanism of C-A-S-H gels in the Bayer red mud–iron tailings-based AACM. In addition, the lower embodied carbon and material cost demonstrate that the prepared AACM has great environmental benefit and certain economic potential.

2018 ◽  
Vol 8 (9) ◽  
pp. 1537 ◽  
Author(s):  
Gaili Xue ◽  
Erol Yilmaz ◽  
Weidong Song ◽  
Shuai Cao

With the use of glauberite mineral (GM) and sodium hydroxide (SH) alkaline catalysts to stimulate slag powder’s internal cementation activity and incorporate the two fine-grained solid wastes, such as quicklime (Q) and desulfurized ash (DA), a new cementitious material suitable for mine tailings was developed to replace traditional ordinary Portland cement (OPC) for reducing cement-related costs. A series of uniaxial compressive strength (UCS) tests were carried out on cemented tailings backfill (CTB) samples containing different activators. The results showed that (1) the highest UCS values of 14-day and 28-day cured CTB samples were 1.259 MPa and 2.429 MPa, respectively, and the effect of different activator types was in the order of SH > GM > DA > Q and SH > GM > Q > DA; (2) the relationship between UCS and activator dosages followed the function y = ax3 − bx2 + cx − d. Compared with the OPC 32.5 R cemented samples, the minimum strength growth factor was 1.45, and the maximum reached 2.03; (3) the optimal proportion of DA slag formula was 4.5% or 5.0% Q, 19% DA, 2.5% GM, and 0.7% SH. The aforesaid new cementitious materials met the mine’s UCS requirements with a relatively low cost (17.04–17.20 €/ton) and solved the stacking problem of solid wastes on the surface well. Ultimately, this study provides a useful reference for the development of mineral binders.


2021 ◽  
Vol 36 (2) ◽  
pp. 182-191
Author(s):  
Ljiljana Kljajevic ◽  
Miljana Mirkovic ◽  
Sabina Dolenec ◽  
Katarina Ster ◽  
Mustafa Hadzalic ◽  
...  

The potential re-use of red mud in the building and construction industry has been the subject of research of many scientists. The presented research is a contribution to the potential solution of this environmental issue through the synthesis of potential construction materials based on red mud. A promising way of recycling these secondary raw materials is the synthesis of alkali-activated binders or alkali activated materials. Alkali-activated materials or inorganic binders based on red mud are a new class of materials obtained by activation of inorganic precursors mainly constituted by silica, alumina and low content of calcium oxide. Since red mud contains radioactive elements like 226Ra and 232Th, this may be a problem for its further utilization. The content of naturally occurring radionuclides in manufactured material products with potential application in the building and construction industry is important from the standpoint of radiation protection. Gamma radiation of the primordial radionuclides, 40K and members of the uranium and thorium series, increases the external gamma dose rate. However, more and more precedence is being given to limiting the radiological dose originating from building materials on the population these days. The aim of this research was to investigate the possible influence of alkali activation-polymerization processes on the natural radioactivity of alkali activated materials synthesized by red mud (BOKSIT a. d. Milici, Zvornik, Bosnia and Herzegovina) and their structural properties. This research confirmed that during the polymerization process the natural radioactivity was reduced, and that the process of alkali activation of raw materials has an influence on natural radioactivity of synthesized materials.


2017 ◽  
Vol 753 ◽  
pp. 343-348
Author(s):  
Chao Lung Hwang ◽  
Trong Phuoc Huynh

This investigation evaluates the characteristics of alkali-activated controlled low-strength materials (CLSM) that were produced using a mixture of red mud (RM) and ground granulated blast-furnace slag (GGBFS) with different RM-to-GGBFS weight ratios (100/0, 90/10, 80/20, and 70/30). A sodium hydroxide (NaOH) solution of 5M concentration was used as an activator. Characteristics of raw materials were checked carefully before using. The effects of GGBFS content on both fresh and hardened properties of the CLSM were evaluated through the tests of flowability, setting time, and compressive strength. Additionally, a scanning electron microscope (SEM) was used to examine the microstructural properties of the CLSM. Experimental results show that using more GGBFS in the mixture reduces flowability and increases the compressive strength of the CLSM. Moreover, the setting time of the fresh CLSM is associated positively with GGBFS content. Further, analysis of the optimal mixture was conducted basing on the test results. Thus, the properties of the CLSM sample containing 80% RM and 20% GGBFS conformed well to the requirements of the Public Works Department, Taipei Government, Taiwan. The results of this study further support the potential use of RM-GGBFS blends for the production of alkali-activated CLSM.


2021 ◽  
Vol 36 (2) ◽  
pp. 182-191
Author(s):  
Ljiljana Kljajevic ◽  
Miljana Mirkovic ◽  
Sabina Dolenec ◽  
Katarina Ster ◽  
Mustafa Hadzalic ◽  
...  

The potential re-use of red mud in the building and construction industry has been the subject of research of many scientists. The presented research is a contribution to the potential solution of this environmental issue through the synthesis of potential construction materials based on red mud. A promising way of recycling these secondary raw materials is the synthesis of alkali-activated binders or alkali activated materials. Alkali-activated materials or inorganic binders based on red mud are a new class of materials obtained by activation of inorganic precursors mainly constituted by silica, alumina and low content of calcium oxide. Since red mud contains radioactive elements like 226Ra and 232Th, this may be a problem for its further utilization. The content of naturally occurring radionuclides in manufactured material products with potential application in the building and construction industry is important from the standpoint of radiation protection. Gamma radiation of the primordial radionuclides, 40K and members of the uranium and thorium series, increases the external gamma dose rate. However, more and more precedence is being given to limiting the radiological dose originating from building materials on the population these days. The aim of this research was to investigate the possible influence of alkali activation-polymerization processes on the natural radioactivity of alkali activated materials synthesized by red mud (BOKSIT a. d. Milici, Zvornik, Bosnia and Herzegovina) and their structural properties. This research confirmed that during the polymerization process the natural radioactivity was reduced, and that the process of alkali activation of raw materials has an influence on natural radioactivity of synthesized materials.


2019 ◽  
Vol 70 (11) ◽  
pp. 3835-3842
Author(s):  
Mihai Dumitru Tudor ◽  
Mircea Hritac ◽  
Nicolae Constantin ◽  
Mihai Butu ◽  
Valeriu Rucai ◽  
...  

Direct use of iron ores in blast furnaces, without prior sintering leads to a reduction in production costs and energy consumption [1,2]. Fine-grained iron ores and iron oxides from ferrous wastes can be used together with coal dust and limestone in mixed injection technology through the furnace tuyeres. In this paper are presented the results of experimental laboratory investigations for establishing the physic-chemical characteristics of fine materials (iron ore, limestone, pulverized coal) susceptible to be used for mixed injection in blast furnace. [1,4]. The results of the experimental research have shown that all the raw materials analyzed can be used for mixt injection in blast furnace.


2021 ◽  
Vol 201 ◽  
pp. 105579
Author(s):  
Lingbo Zhou ◽  
Xiaojun Wang ◽  
Chengguang Huang ◽  
Hao Wang ◽  
Huachang Ye ◽  
...  

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