scholarly journals A Statistical Evaluation of the Influence of Different Material and Process Parameters on the Heat Transfer Coefficient in Gravity Die Casting

Metals ◽  
2020 ◽  
Vol 10 (10) ◽  
pp. 1367
Author(s):  
Nino Wolff ◽  
Golo Zimmermann ◽  
Uwe Vroomen ◽  
Andreas Bührig-Polaczek
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Transfer Coefficient ◽  
Die Casting ◽  
Local Heat Transfer ◽  
Mold Temperature ◽  
Local Heat ◽  
Mold Material ◽  
Transfer Coefficients ◽  
The Heat Transfer Coefficient

Local heat transfer in gravity die casting is of great importance for precision in terms of distortion, mechanical properties, and the quality of the castings due to its effect on solidification. Depending on contact conditions such as liquid melt to solid mold, a gap between mold and component, or contact pressure between casting and mold as a result of shrinkage, there are very large differences in heat transfer. The influences of mold material, mold coating and its influence of aging, mold temperature control, and layout on the heat transfer coefficient (HTC) were investigated experimentally for different contact cases. The experiments were carried out on a rotationally symmetrical experimental setup with modular exchangeable die inserts and cores using an AlSi7Mg0.3 alloy. From the results of the individual test series, the quantitative shares of the above-mentioned influencing variables in the respective effective heat transfer coefficients were determined by means of analysis of variance. From this, the parameters having the most significant influence on the local heat balance were derived.

Effects of Cooling Films on the Heat Transfer Coefficient on a Flat Plate With Zero Mainstream Pressure Gradient

1985 ◽  
Vol 107 (1) ◽  
pp. 105-110 ◽  
Author(s):  
N. Hay ◽  
D. Lampard ◽  
C. L. Saluja
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Transfer Coefficient ◽  
Flat Plate ◽  
Polymer Surface ◽  
Flux Ratio ◽  
Local Heat Transfer ◽  
Local Heat ◽  
Transfer Coefficients ◽  
The Heat Transfer Coefficient

The influence of injection of cooling films through a row of holes on the heat transfer coefficient on a flat plate is investigated for a range of mass flux ratio using a heat-mass transfer analogy. Injection angles of 35 deg and 90 deg are covered. The experimental technique employed uses a swollen polymer surface and laser holographic interferometry. The results presented show the change in local heat transfer coefficient over the no-injection values at the centerline and off-centerline locations for various streamwise stations. The effect of injection on laterally averaged heat transfer coefficients is also assessed.

Heat Transfer Enhancement by Turbulent Impinging Jets

2000 ◽  
Author(s):  
M. Kumagai ◽  
R. S. Amano ◽  
M. K. Jensen
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Transfer Coefficient ◽  
Stokes Equations ◽  
Local Heat Transfer ◽  
Local Heat ◽  
Impinging Jets ◽  
Transfer Model ◽  
Transfer Coefficients ◽  
Heat Transfer Coefficients

Abstract A numerical and experimental investigation on cooling of a solid surface was performed by studying the behavior of an impinging jet onto a fixed flat target. The local heat transfer coefficient distributions on a plate with a constant heat flux were computationally investigated with a normally impinging axisymmetric jet for nozzle diameter of 4.6mm at H/d = 4 and 10, with the Reynolds numbers of 10,000 and 40,000. The two-dimensional cylindrical Navier-Stokes equations were solved using a two-equation k-ε turbulence model. The finite-volume differencing scheme was used to solve the thermal and flow fields. The predicted heat transfer coefficients were compared with experimental measurements. A universal function based on the wave equation was developed and applied to the heat transfer model to improve calculated local heat transfer coefficients for short nozzle-to-plate distance (H/d = 4). The differences between H/d = 4 and 10 due to the correlation among heat transfer coefficient, kinetic energy and pressure were investigated for the impingement region. Predictions by the present model show good agreement with the experimental data.

Local Heat Transfer Coefficient of Flow Boiling in Microchannels With Artificial Reentrant Cavities

2007 ◽  
Author(s):  
Chih-Jung Kuo ◽  
Yoav Peles
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Transfer Coefficient ◽  
Flow Boiling ◽  
Local Heat Transfer ◽  
Local Heat ◽  
Heat Fluxes ◽  
Transfer Coefficients ◽  
Bubble Generation ◽  
Parallel Microchannels

Flow boiling in parallel microchannels with structured reentrant cavities was experimental studied. Flow patterns, boiling inceptions and heat transfer coefficients were obtained and studied for G = 83 kg/m2-s to G = 303 kg/m2-s and heat fluxes up to 643 W/cm2. The heat transfer coefficient-mass velocity and quality relations had been analyzed to identify boiling mechanism. Comparisons of the performance of the enhanced and plain-wall microchannels had also been made. The microchannels with reentrant cavities were shown to promote nucleation of bubbles and to support significantly better reproducibility and uniformity of bubble generation.

Three-Dimensional Transient Heat Conduction Equation Solution for Accurate Quantification of Heat Transfer Coefficient in Transient Liquid Crystal Experiments

2019 ◽  
Author(s):  
Shoaib Ahmed ◽  
Prashant Singh ◽  
Srinath V. Ekkad
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Liquid Crystal ◽  
Transfer Coefficient ◽  
Three Dimensional ◽  
Jet Impingement ◽  
Local Heat Transfer ◽  
Local Heat ◽  
Transfer Coefficients ◽  
Conduction Model

Abstract Liquid crystal thermography and infrared thermography techniques are typically employed to measure detailed surface temperatures, where local heat transfer coefficient (HTC) values are calculated by employing suitable conduction models. One such practice, which is very popular and easy to use, is the transient liquid crystal thermography using one-dimensional semi-infinite conduction model. In these experiments, a test surface with low thermal conductivity and low thermal diffusivity (e.g. acrylic) is used where a step-change in coolant air temperature is induced and surface temperature response is recorded. An error minimization routine is then employed to guess heat transfer coefficients of each pixel, where wall temperature evolution is known through an analytical expression. The assumption that heat flow in the solid is essentially in one-dimension, often leads to errors in HTC determination and this error depends on true HTC, wall temperature evolution and HTC gradient. A representative case of array jet impingement under maximum crossflow condition has been considered here. This heat transfer enhancement concept is widely used in gas turbine leading edge and electronics cooling. Jet impingement is a popular cooling technique which results in high convective heat rates and has steep gradients in heat transfer coefficient distribution. In this paper, we have presented a procedure for solution of three-dimensional transient conduction equation using alternating direction implicit method and an error minimization routine to find accurate heat transfer coefficients at relatively lower computational cost. The HTC results obtained using 1D semi-infinite conduction model and 3D conduction model were compared and it was found that the heat transfer coefficient obtained using the 3D model was consistently higher than the conventional 1D model by 3–16%. Significant deviations, as high as 8–20% in local heat transfer at the stagnation points of the jets were observed between h1D and h3D.

Experimental and Numerical Investigation of Impingement Cooling in a Combustor Liner Heat Shield

2009 ◽  
Vol 132 (1) ◽  
Author(s):  
Sebastian Spring ◽  
Diane Lauffer ◽  
Bernhard Weigand ◽  
Matthias Hase
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Transfer Coefficient ◽  
Numerical Investigation ◽  
Local Heat Transfer ◽  
Local Heat ◽  
Heat Shield ◽  
Impingement Cooling ◽  
Combustor Liner ◽  
The Heat Transfer Coefficient

A combined experimental and numerical investigation of the heat transfer characteristics inside an impingement cooled combustor liner heat shield has been conducted. Due to the complexity and irregularity of heat shield configurations, standard correlations for regular impingement fields are insufficient and detailed investigations of local heat transfer enhancement are required. The experiments were carried out in a perspex model of the heat shield using a transient liquid crystal method. Scaling of the model allowed to achieve jet Reynolds numbers of up to Rej=34,000 without compressibility effects. The local air temperature was measured at several positions within the model to account for an exact evaluation of the heat transfer coefficient. Analysis focused on the local heat transfer distribution along the heat shield target plate, side rims, and central bolt recess. The results were compared with values predicted by a standard correlation for a regular impingement array. The comparison exhibited large differences. While local values were up to three times larger than the reference value, the average heat transfer coefficient was approximately 25% lower. This emphasized that standard correlations are not suitable for the design of complex impingement cooling pattern. For thermal optimization the detailed knowledge of the local variation of the heat transfer coefficient is essential. From the present configuration, some concepts for possible optimization were derived. Complementary numerical simulations were carried out using the commercial computational fluid dynamics (CFD) code ANSYS CFX. The motivation was to evaluate whether CFD can be used as an engineering design tool in the optimization of the heat shield configuration. For this, a validation of the numerical results was required, which for the present configuration was achieved by determining the degree of accuracy to which the measured heat transfer rates could be computed. The predictions showed good agreement with the experimental results, both for the local Nusselt number distributions as well as for averaged values. Some overprediction occurred in the stagnation regions, however, the impact on overall heat transfer coefficients was low and average deviations between numerics and experiments were in the order of only 5–20%. The numerical investigation showed that contemporary CFD codes can be used as suitable means in the thermal design process.

Using Gradient Heat Flux Measurement to Experimentally Determine Local Heat Transfer Coefficient on Combustion Chamber Surface in a Diesel Engine

2019 ◽  
pp. 87-96
Author(s):  
V.B. Sapozhnikov ◽  
V.Yu. Mityakov ◽  
A.V. Mityakov ◽  
A.V. Vintsarevich ◽  
D.V. Gerasimov
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Transfer Coefficient ◽  
Combustion Chamber ◽  
Local Heat Transfer ◽  
Flux Measurement ◽  
Local Heat ◽  
Transfer Coefficients ◽  
Engine Operation ◽  
Heat Transfer Coefficients

We used gradient thermometry to determine local heat transfer coefficients on the fire deck surface. We studied two modes of engine operation, that is, motored and fired. We show that the heat transfer coefficient distribution over the fire deck surface is inhomogeneous. Our investigation results may be used to validate existing models of heat transfer in a combustion chamber.

Distribution of local heat transfer coefficient values in the wall region of an agitated vessel

2008 ◽  
Vol 62 (1) ◽  
Author(s):  
Magdalena Cudak ◽  
Joanna Karcz
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Transfer Coefficient ◽  
Local Heat Transfer ◽  
Local Heat ◽  
Turbulent Regime ◽  
Transfer Coefficients ◽  
Measuring Point ◽  
Agitated Vessel ◽  
Heat Transfer Coefficients

AbstractExperimentally found local heat transfer coefficients are analyzed as a function of the measuring point on the heat transfer surface area of the agitated vessel wall and of the impeller eccentricity. Eccentric Rushton turbine and A 315 impeller are considered. Local heat transfer coefficients were measured by means of the computer-aided electrochemical method. The measurements were performed in an agitated vessel with inner diameter 0.3 m, filled with liquid up to the height equal to the vessel diameter. The experiments were carried out within the turbulent regime of the Newtonian liquid flow in the agitated vessel. The results were compared with the data obtained for the agitated vessel equipped with an eccentrically located axial flow propeller or an HE 3 impeller. Experimental studies show that the distributions of the heat transfer coefficient values depend on the impeller eccentricity, impeller type and the direction of the liquid circulation in the agitated vessel.

Pin-Fin Heat Transfer: Contribution of the Wall and the Pin to the Overall Heat Transfer

1992 ◽  
Author(s):  
A. M. Ai Dabagh ◽  
G. E. Andrews
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Transfer Coefficient ◽  
Local Heat Transfer ◽  
Local Heat ◽  
Diameter Ratio ◽  
Duct Flow ◽  
Transfer Coefficients ◽  
Pin Fin ◽  
Heat Transfer Coefficients

The differences in the heat transfer coefficient between the pin and the wall in pin-fin heat transfer was determined for three pin length to diameter ratios. A staggered pin-fin array was used with a 50% duct flow blockage by the pins. The axial pitch-to-pin diameter ratio, X/D, was 1.5 and the transverse pitch-to-diameter ratio, S/D, was 2.0. Three pin length-to-diameter ratios, T/D, of 0.7. 1.0 and 2.2 were investigated. The mean heat transfer coefficient results were very similar to previous work for similar geometries. The axial variation of heat transfer coefficient showed this to be fairly uniform with a small peak at the fourth row. Around each pin four measurements of the heat transfer coefficients were made with four on the fin surface at each end. Thus 12 local heat transfer coefficients were made per pin-fin. These showed that for all three geometries the wall or fin heat transfer was always greater by 15–35% than the pin for the same velocity and Re.

Convective Heat Transfer of Alumina Nanofluids in a Microchannel

2010 ◽  
Author(s):  
Saeid Vafaei ◽  
Dongsheng Wen
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Transfer Coefficient ◽  
Convective Heat Transfer ◽  
Convective Heat ◽  
Local Heat Transfer ◽  
Local Heat ◽  
Axial Distance ◽  
Transfer Coefficients ◽  
Heat Transfer Coefficients

This work reports an experimental study of convective heat transfer of aqueous alumina nanofluids in a horizontal microchannel under laminar flow condition. The variation of local heat transfer coefficients, in both entrance and developed flow regime, is obtained as a function of axial distance. The heat transfer coefficient of nanofluids is found to be dependent upon not only nanoparticle concentration but also mass flow rate. Different to the behavior in conventional-sized channels, the major heat transfer coefficient enhancement is observed in fully developed region in microchannels. Discussions of the results suggest that the heterogeneous nature of nanoparticle flow should be considered.

Experimental Investigation on Leakage Losses and Heat Transfer in a Non Conventional Labyrinth Seal

2011 ◽  
Author(s):  
Luca Bozzi ◽  
Enrico D’Angelo ◽  
Bruno Facchini ◽  
Mirko Micio ◽  
Riccardo Da Soghe
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Transfer Coefficient ◽  
Gas Turbine ◽  
Local Heat Transfer ◽  
Local Heat ◽  
Labyrinth Seal ◽  
Leakage Flow ◽  
Transfer Coefficients ◽  
Secondary Air

Different labyrinth seal configurations are used in modern heavy-duty gas turbine such as see-through stepped or honeycomb seals. The characterization of leakage flow through the seals is one of the main tasks for secondary air system designers as well as the evaluation of increase in temperature due to heat transfer and windage effects. In high temperature turbomachinery applications, knowledge of the heat transfer characteristics of flow leaking through the seals is needed in order to accurately predict seal dimensions and performance as affected by thermal expansion. This paper deals with the influence of clearance on the leakage flow and heat transfer coefficient of a contactless labyrinth seal. A scaled-up planar model of the seal mounted in the inner shrouded vane of the Ansaldo AE94.3A gas turbine has been experimentally investigated. Five clearances were tested using a stationary test rig. The experiments covered a range of Reynolds numbers between 5000 and 40000 and pressure ratios between 1 and 3.3. Local heat transfer coefficients were calculated using a transient technique. It is shown that the clearance/pitch ratio has a significant effect upon both leakage loss and heat transfer coefficient. Hodkinson’s and Vermes’ models are used to fit experimental mass flow rate and pressure drop data. This approach shows a good agreement with experimental data.

Sign in / Sign up

Export Citation Format

Share Document