scholarly journals Numerical Study on Flow and Heat Transfer Characteristics of Trapezoidal Printed Circuit Heat Exchanger

Micromachines ◽  
2021 ◽  
Vol 12 (12) ◽  
pp. 1589
Author(s):  
Yuxuan Ji ◽  
Kaixiang Xing ◽  
Kefa Cen ◽  
Mingjiang Ni ◽  
Haoran Xu ◽  
...  

Printed circuit heat exchanger (PCHE) is a promising regenerative device in the sCO2 power cycle, with the advantages of a large specific surface area and compact structure. Its tiny and complex flow channel structure brings enhanced heat transfer performance, while increasing pressure drop losses. It is, thus, important to balance heat transfer and flow resistance performances with the consideration of sCO2 as the working agent. Herein, three-dimensional models are built with a full consideration of fluid flow and heat transfer fields. A trapezoidal channel is developed and its thermal–hydraulic performances are compared with the straight, the S-shape, and the zigzag structures. Nusselt numbers and the Fanning friction factors are analyzed with respect to the changes in Reynolds numbers and structure geometric parameters. A sandwiched structure that couples two hot channels with one cold channel is further designed to match the heat transfer capacity and the velocity of sCO2 flows between different sides. Through this novel design, we can reduce the pressure drop by 75% and increase the regenerative efficiency by 5%. This work can serve as a solid reference for the design and applications of PCHEs.

Author(s):  
Ting Ma ◽  
Pan Zhang ◽  
Jie Lian ◽  
Hanbing Ke ◽  
Wei Wang ◽  
...  

Abstract The main cryogenic heat exchanger is a core piece of equipment in the liquefaction of natural gas. The printed circuit heat exchanger is gradually becoming a primary choice for the main cryogenic heat exchanger, because it has good pressure resistance, high efficiency, and compactness. In this work, a numerical simulation is conducted to examine the local flow and heat transfer characteristics of natural gas in the printed circuit heat exchanger during trans-critical liquefaction. It is found that the heat flux density reaches a minimum value and the heat transfer is the worst when the temperature difference between the hot and cold sides is the smallest. Owing to the large variations in physical properties of trans-critical natural gas, the local pressure drop exhibits an upward parabolic shape along the flow direction, and the pressure drop reaches a minimum value near the pseudo-critical point. Finally, the friction factor and heat transfer correlations for natural gas during trans-critical liquefaction are fitted.


2014 ◽  
Vol 721 ◽  
pp. 174-177 ◽  
Author(s):  
Hui Lai

This paper presents a heat exchanger of louver baffle, the establishment of a three-dimensional model, research by numerical simulation of flow and heat transfer performance of the heat exchanger baffles different louver angle, and analyzes its local temperature, and evaluated for its overall performance. The results show that louver baffle heat exchanger avoids the existence of traditional segmental baffle heat exchanger problem after baffle local flow dead zone; compared with conventional segmental baffle heat exchanger, louver baffle heat exchanger greatly reduces the heat exchanger shell side pressure drop; louver baffle heat exchanger in the unit pressure drop coefficients are higher than the segmental baffle heat exchanger, and with the baffle plate angle increases, with significant energy savings.


Author(s):  
G. Bhaskaran ◽  
H. A. Mohammed ◽  
N. H. Shuaib

A numerical study is performed to study the effects of using various types of nanofluids on a triangular shaped microchannel heat exchanger (MCHE). The performance of an aluminum MCHE with various types of nanofluids such as Al2O3, CuO, SiO2, Ag and TiO2 and diamond particles with particle volume fraction of 2% using water as base fluid is comprehensively analyzed. The three-dimensional steady, laminar developing flow and conjugate heat transfer of a balanced MCHE were solved using finite volume method. In order to maintain laminar flow in the microchannels, Re number was ranged from 100 to 800. The other parameters tested in this study include the effects of Reynolds number towards the temperature, effectiveness and pressure drop of the MCHE. It is found that nanofluids have improved the temperature profile and heat transfer rate of the MCHE. The increase in pressure drop was minimal while the thermal and hydrodynamic performance of the heat exchanger was enhanced.


Author(s):  
Mahmoud Abdelmagied

In this study, the thermofluid characteristics of double spirally coiled tube heat exchanger (DSCTHE) were investigated numerically. A three-dimensional (3D) computational fluid dynamic (CFD) model was developed using ansys 14.5 software package. To investigate the heat transfer and pressure drop characteristics of DSCTHE, the Realize k–ε turbulence viscous model had been applied with enhanced wall treatment for simulating the turbulent thermofluid characteristics. The governing equations were solved by a finite volume discretization method. The effect of coil curvature ratio on DSCTHE was investigated with three various curvature ratios of 0.023–0.031 and 0.045 for inner tube side and 0.024–0.032–0.047 for annular side. The effects of addition of Al2O3 nanoparticle on water flows inside inner tube side or annular side with different volume concentrations of 0.5%, 1%, and 2% were also presented. The numerical results were carried out for Reynolds number with a range from 3500 to 21,500 for inner tube side and from 5000 to 24,000 for annular side, respectively. The obtained results showed that with increasing coil curvature ratio, a significant effect was discovered on enhancing heat transfer in DSCTHE at the expense of increasing pressure drop. The results also showed that the heat transfer enhancement was increased with increasing Al2O3 nanofluid concentration, and the penalty of pressure drop was approximately negligible.


Author(s):  
Basanta Kumar Rana ◽  
Amaresh Dalal ◽  
Gautam Biswas

A numerical study of three-dimensional flow and heat transfer from the annular finned tube heat exchanger with built-in delta winglets is carried out. The delta winglets type vortex generators which are placed on the annular fin surface in the neighborhood of the cylinder are used to enhance the heat transfer. The winglets are placed in common flow orientation. Longitudinal vortices develop along the side edge of the delta winglets due to the pressure difference between the front surface (facing the flow) and back surface. These vortices interact with thermal boundary layer and produce a three dimensional swirling flow that mixes near wall fluid with the midstream. Thus the thermal boundary layer is disrupted and heat transfer is enhanced. The investigations are carried out for four different Reynolds number (100, 500 and 1000) and four different angles of attack (35°, 40°, 45°, 50°) for common flow up (CFU) configuration. It is found that heat transfer increases about 11% for Re = 1000 with angle of attack 40°.


Author(s):  
Wen Fu ◽  
Xizhen Ma ◽  
Peiyue Li ◽  
Minghui Zhang ◽  
Sheng Li

Printed circuit heat exchangers are considered for use as the intermediate heat exchangers (IHXs) in high temperature gas-cooled reactors (HTGRs), molten salts reactors (MSRs) and other advanced reactors. A printed circuit heat exchanger (PCHE) is a highly integrated plate-type compact heat exchanger with high-temperature, high-pressure applications and high compactness. A PCHE is built based on the technology of chemical etching and diffusion bonding. A PCHE with supercritical carbon dioxide (CO2) as the working fluid was designed in this study based on the theory correlations. Three-dimensional numerical analysis was then conducted to investigate the heat transfer and pressure drop characteristics of supercritical CO2 in the designed printed circuit heat exchanger using commercial CFD code, FLUENT. The distributions of temperature and velocity through the channel were modeled. The influences of Reynolds number on heat transfer and pressure drop were analyzed. The numerical results agree well with the theory calculations.


Energies ◽  
2021 ◽  
Vol 14 (15) ◽  
pp. 4417
Author(s):  
Tingting Xu ◽  
Hongxia Zhao ◽  
Miao Wang ◽  
Jianhui Qi

Printed circuit heat exchangers (PCHEs) have the characteristics of high temperature and high pressure resistance, as well as compact structure, so they are widely used in the supercritical carbon dioxide (S-CO2) Brayton cycle. In order to fully study the heat transfer process of the Z-type PCHE, a numerical model of traditional Z-type PCHE was established and the accuracy of the model was verified. On this basis, a new type of spiral PCHE (S-ZPCHE) is proposed in this paper. The segmental design method was used to compare the pressure changes under 5 different spiral angles, and it was found that increasing the spiral angle θ of the spiral structure will reduce the pressure drop of the fluid. The effects of different spiral angles on the thermal-hydraulic performance of S-ZPCHE were compared. The results show that the pressure loss of fluid is greatly reduced, while the heat transfer performance is slightly reduced, and it was concluded that the spiral angle of 20° is optimal. The local fluid flow states of the original structure and the optimal structure were compared to analyze the reason for the pressure drop reduction effect of the optimal structure. Finally, the performance of the optimal structure was analyzed under variable working conditions. The results show that the effect of reducing pressure loss of the new S-ZPCHE is more obvious in the low Reynolds number region.


Sign in / Sign up

Export Citation Format

Share Document