scholarly journals Alumina Extraction from Coal Fly Ash via Low-Temperature Potassium Bisulfate Calcination

Minerals ◽  
2019 ◽  
Vol 9 (10) ◽  
pp. 585 ◽  
Author(s):  
Chunbin Guo ◽  
Jingjing Zou ◽  
Shuhua Ma ◽  
Jianlin Yang ◽  
Kehan Wang

Owing to the depletion of bauxite and increasing demand for alumina, calcination methods for extracting alumina from coal fly ash (CFA) were developed. However, these methods have disadvantages such as the need for high temperatures and the emission of toxic gases. Hence, in this study, Al2O3 was extracted from CFA via low-temperature potassium bisulfate calcination technology. Effects of the potassium bisulfate amount, calcination temperature, and calcination time on the alumina extraction efficiency were investigated using X-ray diffraction, thermal gravimetry, scanning electron microscopy, differential scanning calorimetry, and energy-dispersive spectroscopy. It was found that this technique could recover alumina efficiently, and potassium bisulfate significantly contributed to the degradation of mullite and corundum phases. Al2O3 in CFA was converted into soluble K3Al(SO4)3. With a KHSO4/Al2O3 molar ratio of 7:1, calcining temperature of 230 °C, and calcining time of 3 h, the alumina extraction efficiency reached a maximum of 92.8%. The Avrami–Erofeev equation showed the best fit with the kinetic data for the low-temperature calcination of CFA with KHSO4. The activation energy was 28.36 kJ/mol.

2017 ◽  
Vol 53 (2) ◽  
pp. 155-162 ◽  
Author(s):  
A. Liu ◽  
Z. Shi ◽  
K. Xie ◽  
X. Hu ◽  
B. Gao ◽  
...  

Coal fly ash from coal power plants is a potential raw material for the production of alumina. An objective aluminothermic reduction method for the preparation of Al-Si master alloy and alumina from coal fly ash was investigated. The kinetic analysis using non-isothermal differential scanning calorimetry indicated that the reduction of Al6Si2O13, Fe2O3, and TiO2 by aluminum in coal fly ash occurs at 1618 K, 1681 K, and 1754 K, respectively. Moreover, the influence of reaction temperature on product composition was studied. The phases and morphologies of the products obtained by the aluminothermic reduction of coal fly ash at 1373-1773 K were analyzed by X-ray diffraction, scanning electron microscopy, and energy-dispersive spectroscopy, respectively. The results from X-ray diffraction show that no oxide reduction has taken place at 1373 K and 1473K, the compositions of the product obtained by aluminothermic reduction of fly ash at 1573K- 1673 K are Al2O3, mullite, Al and Si, while the compositions of the product at 1773 K are Al2O3, Al, and Si. In addition, the chemical compositions of Al-Si alloy obtained at 1773 K are 86.81 wt% Al and 13.19 wt% Si.


2015 ◽  
Vol 65 (2) ◽  
pp. 133-146 ◽  
Author(s):  
Ahmed Mahmoud Abdelhaleem Ali ◽  
Adel Ahmed Ali ◽  
Ibrahim Abdullah Maghrabi

Abstract This study addressed the possibility of forming of co-amorphous systems between clozapine (CZ) and various carboxylic acid plasticizers (CAPs). The aim was to improve the solubility and oral bioavailability of clozapine. Co-amorphous dispersions were prepared using modified solvent evaporation methodology at drug/plasticizer stoichiometric ratios of 1:1, 1:1.5 and 1:2. Solid state characterization was performed using differential scanning calorimetry, X-ray diffraction and infra red spectroscopy. Highly soluble homogeneous co-amorphous dispersions were formed between clozapine and CAPs via hydrogen bonding. The co-amorphous dispersions formed with tartaric acid (1:2) showed the highest dissolution percentage (> 95 % in 20 minutes) compared to pure crystalline CZ (56 %). Highly stable solutions were obtained from co-amorphous CZ-citric and CZ-tartaric acid at 1:1.5 molar ratio. The prepared dispersions suggest the possibility of peroral or sublingual administration of highly soluble clozapine at a reduced dose with the great chance to bypass the first pass metabolism.


2012 ◽  
Vol 9 (4) ◽  
pp. 1788-1795 ◽  
Author(s):  
Olushola S. Ayanda ◽  
Olalekan S. Fatoki ◽  
Folahan A. Adekola ◽  
Bhekumusa J. Ximba

In this study, fly ash was obtained from Matla power station and the physicochemical properties investigated. The fly ash was characterized by x-ray fluorescence, x-ray diffraction, scanning electron microscopy, and inductively coupled plasma mass spectrometry. Surface area, particle size, ash and carbon contents, pH, and point of zero charge were also measured. The results showed that the fly ash is alkaline and consists mainly of mullite (Al6Si2O13) and quartz (SiO2). Highly toxic metals As, Sb, Cd, Cr, and Pb as well as metals that are essential to health in trace amounts were also present. The storage and disposal of coal fly ash can thus lead to the release of leached metals into soils, surface and ground waters, find way into the ecological systems and then cause harmful effect to man and its environments.


Materials ◽  
2020 ◽  
Vol 13 (12) ◽  
pp. 2714
Author(s):  
Min Zuo ◽  
Boda Ren ◽  
Zihan Xia ◽  
Wenwen Ma ◽  
Yidan Lv ◽  
...  

In this article, the modification effects on Al–Mg2Si before and after heat treatment were investigated with Ca, Sb, and (Ca + Sb). In comparison with single Ca or Sb, the samples with composition modifiers (Ca + Sb) had the optimal microstructure. The sample with a molar ratio for Ca-to-Sb of 1:1 obtained relatively higher properties, for which the Brinell hardness values before and after heat treatment were remarkably increased by 31.74% and 28.93% in comparison with bare alloy. According to differential scanning calorimetry analysis (DSC), it was found that the nucleation behavior of the primary Mg2Si phase could be significantly improved by using chemical modifiers. Some white particles were found to be embedded in the center of Mg2Si phases, which were deduced to be Ca5Sb3 through X-ray diffraction (XRD) and field-emission scanning electron microscope (FESEM) analyses. Furthermore, Ca5Sb3 articles possess a rather low mismatch degree with Mg2Si particles based on Phase Transformation Crystallography Lab software (PTCLab) calculation, meaning that the efficient nucleation capability of Ca5Sb3 for Mg2Si particles could be estimated.


2002 ◽  
Vol 17 (3) ◽  
pp. 590-596 ◽  
Author(s):  
G. Ennas ◽  
M. F. Casula ◽  
G. Piccaluga ◽  
S. Solinas ◽  
M. P. Morales ◽  
...  

γ–Fe2O3/SiO2 and Fe/SiO2 nanocomposites, with a Fe/Si molar ratio of 0.25, were prepared by the sol-gel method starting from ethanolic solutions of tetraethoxysilane and iron (III) nitrate. After gelation the xerogels were oxidated or reduced. Samples were investigated by transmission electron microscopy, x-ray diffraction, differential scanning calorimetry, and thermogravimetry. Magnetic properties of the samples were investigated at room temperature (RT) and at 77 K. Nanometric particles supported in the silica matrix were obtained in all cases. Bigger particles (10 nm) were obtained in the case of Fe/SiO2 nanocomposites with respect to the γ–Fe2O3/SiO2 samples (5–8 nm). A slight effect of sol dilution on particle size was observed only in the case of γ–Fe2O3/SiO2 nanocomposites. A superparamagnetic behavior was shown at RT only by γ–Fe2O3/SiO2 nanocomposites. Iron-based composites exhibited coercivity values higher than 700 Oe at RT.


2014 ◽  
Vol 1611 ◽  
pp. 68-74 ◽  
Author(s):  
N. Koshukhova ◽  
I. Zhernovsky ◽  
K. Sobolev

ABSTRACTThe formation of the structure of geopolymer binders based on low-calcium fly ash is a multifactorial process that depends on the degree of solubility of aluminosilicate components in the solution of alkali activator. It is observed that the geopolymer binders based on fly ash with an identical chemical and mineral composition, the same grain size, and also activated by the same alkalis can result in a different strength.This study is based on the assumption that there is dependence between the solubility of aluminosilicate components and the degree of polymerization of the silicates in glass phase. The degree of SiO2-polymerization is an integral parameter that is equal to the Si molar ratio (fSi) of the silicate component in the glass phase of fly ash. The degree of SiO2-polymerization can be estimated from the molar composition of glass phase, which is determined from the chemical composition and quantitative X-ray diffraction analysis including identification of the amorphous phase composition.The SiO2 polymerization rates of investigated fly ash specimens are confirmed by the IR results, specifically, by comparison of absorption bands of silicate fragments with varying levels of connectivity (Q0-4) in the range of wave numbers of 650–1350 cm-1.The comparative analysis of the correlation of 28-day strength of geopolymer binders based on fly ash from different sources and level of SiO2-polymerization demonstrated an inverse relationship with fSi molar ratio and compressive strength.


1997 ◽  
Vol 12 (1) ◽  
pp. 133-146 ◽  
Author(s):  
K. Barmak ◽  
C. Michaelsen ◽  
G. Lucadamo

We have investigated reactive phase formation in magnetron sputter-deposited NiyAl multilayer films with a 1 : 3 molar ratio and various periodicities, L, ranging from 320 nm down to a codeposited film with zero effective periodicity. The films were studied by x-ray diffraction, differential scanning calorimetry, electrical resistance measurements, and transmission electron microscopy. We find that Ni and Al have reacted during deposition to form the B2 NiAl phase and an amorphous phase. The formation of these phases substantially reduces the driving force for subsequent reactions and explains why nucleation kinetics become important for these reactions. Depending on the periodicity, these reactions result in the formation of NiAl3 or Ni2Al9 followed by NiAl3. Detailed calorimetric analysis reveals differences in the nucleation and growth behavior of NiAl3 compared with other studies.


2016 ◽  
Vol 881 ◽  
pp. 83-88 ◽  
Author(s):  
Rafael Bianchini Nuernberg ◽  
Oscar Rubem Klegues Montedo

This work aims to investigate the crystallization kinetics of β-spodumene/cordierite glass-ceramics. Thus, three glasses with compositions based predominantly on cordierite (C), β-spodumene (L) and in a molar ratio 1:1 of both phases (CL) were prepared. The kinetics parameters such as activation energy for crystallization (ranging from 160 to 358 kJ/mol) and Avrami exponent (ranging from 1.4 to 10.7) were determined by means of non-isothermal methods using differential scanning calorimetry (DSC). Additionally, the samples were crystalized according to DSC analyses and characterized by using x-ray diffraction (XRD). The main detected crystalline phases were β-spodumene to the glass L, cordierite to the glass C and β-quartz, mulite and spinel to the glass CL. Considering the thermal and electrical properties of these crystalline phases, these glass-ceramics have potential use for LTCC (Low Thermal Co-fired Ceramics) applications.


2009 ◽  
Vol 24 (1) ◽  
pp. 39-49 ◽  
Author(s):  
J. Zhang ◽  
B. Liu ◽  
J.Y. Wang ◽  
Y.C. Zhou

Transmission electron microscopy (TEM), differential scanning calorimetry (DSC), and x-ray diffraction (XRD) investigations were conducted on the hot-pressed Ti2SnC bulk ceramic. Microstructure features of bulk Ti2SnC ceramic were characterized by using TEM, and a needle-shaped β-Sn precipitation was observed inside Ti2SnC grains with the orientation relationship: (0001) Ti2SnC // (200) Sn and Ti2SnC // [001] Sn. With the combination of DSC and XRD analyses, the precipitation of metallic Sn was demonstrated to be a thermal stress-induced process during the cooling procedure. The reheating temperature, even as low as 400 °C, could trigger the precipitation of Sn from Ti2SnC, which indicated the low-temperature instability of Ti2SnC. A substoichiometry Ti2SnxC formed after depletion of Sn from ternary Ti2SnC phase. Under electron beam irradiation, metallic Sn was observed diffusing back into Ti2SnxC. Furthermore, a new Ti7SnC6 phase with the lattice constants of a = 0.32 and c = 4.1 nm was identified and added in the Ti-Sn-C ternary system.


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