scholarly journals Some Key Factors Influencing the Flame Retardancy of EDA-DOPO Containing Flexible Polyurethane Foams

Polymers ◽  
2018 ◽  
Vol 10 (10) ◽  
pp. 1115 ◽  
Author(s):  
Agnieszka Przystas ◽  
Milijana Jovic ◽  
Khalifah Salmeia ◽  
Daniel Rentsch ◽  
Laurent Ferry ◽  
...  

The role of various additives (emulsifier, anti-dripping agent) and formulation procedures (pre-dispersion of solid additives in polyol via milling) which influence the flame retardancy of 6,6′-[ethan-1,2-diylbis(azandiyl)]bis(6H-dibenzo[c,e][1,2]oxaphosphin-6-oxid) (EDA-DOPO) containing flexible polyurethane foams has been investigated in this work. For comparison, the flame retardancy of two additional structurally-analogous bridged 9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide (DOPO)-based compounds, i.e., ethanolamine-DOPO (ETA-DOPO) and ethylene glycol-DOPO (EG-DOPO) were also evaluated together with EDA-DOPO in flexible PU foams of various formulations. The flame retardancy of these three bridged-DOPO compounds depends on the type of PU formulation. For certain PU formulations containing EDA-DOPO, lower fire performance was observed. Addition of emulsifier and polytetrafluoroethylene (PTFE) to these PU formulations influenced positively the flame retardancy of EDA-DOPO/PU foams. In addition, dispersion of EDA-DOPO and PTFE via milling in polyol improved the flame retardancy of the PU foams. Mechanistic studies performed using a microscale combustion calorimeter (MCC) and its coupling to FTIR showed no difference in the combustion efficiency of the bridged-DOPO compounds in PU foams. From MCC experiments it can be concluded that these bridged-DOPO compounds and their decomposition products may work primarily in the gas phase as flame inhibitors. The physiochemical behavior of additives in PU formulation responsible for the improvement in the flame retardancy of PU foams was further investigated by studying the dripping behavior of the PU foams in the UL 94 HB test. A high-speed camera was used to study the dripping behavior in the UL 94 HB test and results indicate a considerable reduction of the total number of melt drips and flaming drips for the flame retardant formulations. This reduction in melt drips and flaming drips during the UL 94 HB tests help PU foams achieve higher fire classification.

Author(s):  
Agnieszka Przystaś ◽  
Milijana Jovic ◽  
Khalifah A Salmeia ◽  
Daniel Rentsch ◽  
Laurent Ferry ◽  
...  

In this work we have investigated the role of various additives (emulsifier, anti-dripping agent) and formulation procedure (pre- dispersion of solid additives in polyol via milling) which influence the flame retardancy of 6,6′-[ethan-1,2-diylbis(azandiyl)]bis(6H-dibenzo[c,e][1,2]oxaphosphin-6-oxid) (EDA-DOPO) containing flexible polyurethane foams. For comparison, the flame retardancy of two additional structurally analogues bridged 9, 10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide (DOPO) based compounds i.e. ethanolamine-DOPO (ETA-DOPO) and ethylene glycol-DOPO (EG-DOPO) were also evaluated together with EDA-DOPO in flexible PU foams of various formulations. The flame retardancy of three bridged-DOPO compounds depends on the type of PU formulation. For certain PU formulation containing EDA-DOPO, lower fire performance was observed. Addition of emulsifier and polytetrafluoroethylene (PTFE) to these PU formulations influenced positively the flame retardancy of EDA-DOPO/PU foams. In addition, dispersion of EDA-DOPO and PTFE via milling in polyol improved the flame retardancy of the PU foams. Mechanistic studies performed using pyrolysis combustion flow calorimetry (PCFC) and its coupling to FTIR showed no difference in the combustion efficiency of the bridged-DOPO compounds in PU foams. From these PCFC experiments we can conclude that these bridged-DOPO compounds and their decomposition products may work primarily in the gas phase as flame inhibitors. Physiochemical behavior of additives in PU formulation responsible for the improvement in the flame retardancy of PU foams was further investigated by studying the dripping behavior of the PU foams in UL 94 HB test. A high-speed camera was used to study the dripping behavior in the UL 94 HB test and results indicate a considerable reduction of a total number of melt drips and flaming drips for the flame retardant formulations. This reduction in melt drips and flaming drips during the UL 94 HB tests help PU foams achieve higher fire classification.


RSC Advances ◽  
2017 ◽  
Vol 7 (56) ◽  
pp. 35320-35329 ◽  
Author(s):  
Hong Liu ◽  
Bin Zhang ◽  
Jian Han

A novel aluminum phosphate (ALP) microcapsule was synthesized with the aim of enhancing the flame retardancy and smoke suppression properties of flexible polyurethane (PU) foams.


2021 ◽  
Vol 8 ◽  
Author(s):  
Xin’guo Zheng ◽  
Quanxiao Dong ◽  
Xi Wang ◽  
Peiyun Yu ◽  
Weimin Wang ◽  
...  

In this work, silica aerogel was modified by 9,10-dihydro-9-oxa-10-phosphaphenanthrene-1-oxide (DOPO). Then DOPO-immobilized silica aerogel nanoparticles were used as a flame retardant to prepare flame-retardant polyurethane foams. Microscale combustion calorimeter and cone calorimeter tests were employed to evaluate the flame retardancy of polyurethane foams. It was found that both the heat release rate and the total heat release of the composites were reduced with the incorporation of DOPO immobilized silica aerogel. It is speculated that the DOPO-immobilized silica aerogel nanoparticles can inhibit the degradation of polyurethane and catalyze the formation of carbonaceous carbon on the surface.


2019 ◽  
Vol 106 ◽  
pp. 72-79 ◽  
Author(s):  
Xin Wang ◽  
Ping Zhang ◽  
Zunchu Huang ◽  
Weiyi Xing ◽  
Lei Song ◽  
...  

ACS Omega ◽  
2020 ◽  
Vol 5 (6) ◽  
pp. 2734-2746 ◽  
Author(s):  
Maoyong Zhi ◽  
Quanyi Liu ◽  
Yinlong Zhao ◽  
Shansong Gao ◽  
Zheng Zhang ◽  
...  

2015 ◽  
Vol 2015 ◽  
pp. 1-9 ◽  
Author(s):  
Shuming Chen ◽  
Yang Jiang ◽  
Jing Chen ◽  
Dengfeng Wang

Flexible polyurethane (PU) foams comprising various additive components were synthesized to improve their acoustic performances. The purpose of this study was to investigate the effects of various additive components of the PU foams on the resultant sound absorption, which was characterized by the impedance tube technique to obtain the incident sound absorption coefficient and transmission loss. The maximum enhancement in the acoustic properties of the foams was obtained by adding fluorine-dichloroethane (141b) and triethanolamine. The results showed that the acoustic absorption properties of the PU foams were improved by adding 141b and triethanolamine and depended on the amount of the water, 141b, and triethanolamine.


2017 ◽  
Vol 748 ◽  
pp. 51-54
Author(s):  
Pei Bang Dai ◽  
Lin Ying Yang ◽  
Ting Zheng ◽  
Chang Qin ◽  
Qi Chen Tang

A rigid polyurethane (PU) flame retardant composite foam was prepared by the compounding of polyols and diisocyanates with a modified intumescent flame retardant (MIFR). The MIFR was based on the three components of intumescent flame retardant normally used and was modified in a surfactant TX-10 solution. The flame retardancy of the PU flame retardant composite foams were evaluated by using the limiting oxygen index (LOI), the UL-94 (vertical flame) test and scanning electron microscopy (SEM). When MIFR was fixed at 20.0 wt% in PU/MIFR composite foams, the MIFR could enhance the flame retardancy and pass V-0 rating of UL-94 test. The microstructures observed by SEM demonstrate that a suitable amount of MIFR can promote formation of compact intumescent charred layers in PU foams.


2014 ◽  
Vol 34 (6) ◽  
pp. 555-559 ◽  
Author(s):  
Sung Moon Kang ◽  
Moo Seok Kang ◽  
Sun Hong Kwon ◽  
Hyun Park ◽  
Byung Kyu Kim

Abstract Molded flexible polyurethane (PU) foams were synthesized from a starch/petroleum based polyol, 2,4/2,6-toluene diisocyanate (TDI-80), using a one shot method with water as the blowing agent. The effects of chain extender type [starch (S series), diethanolamine (DEA, D series), glycerol (G series)] and content (0, 2, 5, 10 pphr) were extensively studied. The rate of foam formation, density, compression strength, glass transition temperature (Tg) and rubbery modulus of the foam increased with the addition and increasing content of extender. At the same extender content, DEA showed the highest of these properties, while starch showed the lowest. The rate of biodegradation in a buffer solution decreased with the addition of DEA and glycerol, due to the increased crosslinking density and hard segment content, but increased with starch, owing to its biodegradability.


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