Effects of Basalt and Carbon Fillers on Fire Hazard, Thermal, and Mechanical Properties of EPDM Rubber Composites

Due to growing restrictions on the use of halogenated flame retardant compounds, there is great research interest in the development of fillers that do not emit toxic compounds during thermal decomposition. Polymeric composite materials with reduced flammability are increasingly in demand. Here, we demonstrate that unmodified graphene and carbon nanotubes as well as basalt fibers or flakes can act as effective flame retardants in polymer composites. We also investigate the effects of mixtures of these carbon and mineral fillers on the thermal, mechanical, and rheological properties of EPDM rubber composites. The thermal properties of the EPDM vulcanizates were analyzed using the thermogravimetric method. Flammability was determined by pyrolysis combustion flow calorimetry (PCFC) and cone calorimetry.

Flame Retardant Functionalization of Microcrystalline Cellulose by Phosphorylation Reaction with Phytic Acid

The functionalization of microcrystalline cellulose (MCC) is an important strategy for broadening its application fields. In the present work, MCC was functionalized by phosphorylation reaction with phytic acid (PA) for enhanced flame retardancy. The conditions of phosphorylation reaction including PA concentration, MCC/PA weight ratio and temperature were discussed, and the thermal degradation, heat release and char-forming properties of the resulting PA modified MCC were studied by thermogravimetric analysis and pyrolysis combustion flow calorimetry. The PA modified MCC, which was prepared at 90 °C, 50%PA and 1:3 weight ratio of MCC to PA, exhibited early thermal dehydration with rapid char formation as well as low heat release capability. This work suggests a novel strategy for the phosphorylation of cellulose using PA and reveals that the PA phosphorylated MCC can act as a promising flame retardant material.

Coffee Wastes as Sustainable Flame Retardants for Polymer Materials

Development of green flame retardants has become a core part of the attention of material scientists and technologists in a paradigm shift from general purpose to specific sustainable products. This work is the first report on the use of coffee biowastes as sustainable flame retardants for epoxy, as a typical highly flammable polymer. We used spent coffee grounds (SCG) as well as SCG chemically modified with phosphorus (P-SCG) to develop a sustainable highly efficient flame retardant. A considerable reduction in the peak of heat release rate (pHRR) by 40% was observed in the pyrolysis combustion flow calorimeter analysis (PCFC), which proved the merit of the used coffee biowastes for being used as sustainable flame retardants for polymers. This work would open new opportunities to investigate the impact of other sorts of coffee wastes rather than SCG from different sectors of the coffee industry on polymers of different family.

Effectiveness of Silanization and Plasma Treatment in the Improvement of Selected Flax Fibers’ Properties

The study investigated the effectiveness of the combination of chemical and physical methods of natural fibers’ modification. The long flax fibers were subjected to various types of modification. These were silanization, plasma modification and a combination of these methods. For the silanization process, two types of silanes were used: amino- and vinylsilane. The application of structurally different compounds allowed us to acquire knowledge about the effect of the modifier structure on its properties. Various properties of flax fibers were investigated, comparing the results before and after different modification processes. The flammability of prepared samples were tested by pyrolysis combustion flow calorimeter (PCFC). In the effect of the natural fibers’ modifications, flammability was reduced even by 30%. The thermal stability of modified fibers increased. The FTIR tests of the gases released during thermal degradation of the tested fibers allowed us to determine the important compounds and prove a lower degree of flax-fiber decomposition after modification. Flax fibers were also tested to evaluate their physical properties (linear mass, average diameter, aspect ratio and hygroscopicity). Changes in surface morphology were observed by scanning electron microscope (SEM). The properties of natural fibers improved significantly, thus contributing to an increase in their suitability for the use in composites.