scholarly journals Fused Filament Fabrication of PEEK: A Review of Process-Structure-Property Relationships

Polymers ◽  
2020 ◽  
Vol 12 (8) ◽  
pp. 1665 ◽  
Author(s):  
Ali Reza Zanjanijam ◽  
Ian Major ◽  
John G. Lyons ◽  
Ugo Lafont ◽  
Declan M. Devine
Keyword(s):  
High Performance ◽  
Space Station ◽  
Weight Ratio ◽  
High Strength ◽  
Structure Property ◽  
Fused Filament Fabrication ◽  
Space Applications ◽  
Structure Property Relationships ◽  
Complex Design ◽  
Process Structure

Poly (ether ether ketone) (PEEK) is a high-performance engineering thermoplastic polymer with potential for use in a variety of metal replacement applications due to its high strength to weight ratio. This combination of properties makes it an ideal material for use in the production of bespoke replacement parts for out-of-earth manufacturing purposes, in particular on the International Space Station (ISS). Additive manufacturing (AM) may be employed for the production of these parts, as it has enabled new fabrication pathways for articles with complex design considerations. However, AM of PEEK via fused filament fabrication (FFF) encounters significant challenges, mostly stemming from the semi crystalline nature of PEEK and its associated high melting temperature. This makes PEEK highly susceptible to changes in processing conditions which leads to a large reported variation in the literature on the final performance of PEEK. This has limited the adaption of FFF printing of PEEK in space applications where quality assurance and reproducibility are paramount. In recent years, several research studies have examined the effect of printing parameters on the performance of the 3D-printed PEEK parts. The aim of the current review is to provide comprehensive information in relation to the process-structure-property relationships in FFF 3D-printing of PEEK to provide a clear baseline to the research community and assesses its potential for space applications, including out-of-earth manufacturing.

Tensile Strength of Single Electrospun Nanofibers

2011 ◽  
Vol 175-176 ◽  
pp. 294-298 ◽  
Author(s):  
Kai Wei ◽  
Jian Hua Xia ◽  
Naotaka Kimura ◽  
Taiki Nakamura ◽  
Zhi Juan Pan ◽  
...  
Keyword(s):  
Mechanical Behavior ◽  
High Performance ◽  
Spider Silk ◽  
Natural Fibers ◽  
Small Diameter ◽  
Weight Ratio ◽  
Electrospun Nanofibers ◽  
High Strength ◽  
Small Scale ◽  
Structure Property

Researchers have paid much attention to small-scale natural fibers among the biological materials to seek innovative methods in order to create new high performance materials. Recently, spider dragline silk fibers are being studied because of their unique combination of high strength to weight ratio and high extensibility, which leads to a tough and lightweight fiber. Biomimetic fibers based on spider silk have been a focus of research for the past decade. However, there are still many unanswered questions about the mechanisms by which silk achieves its unique mechanical properties, as well as challenges in mechanical testing of electrospinning silk nanofibers which are often hindered by both small diameters and limited material availability. A method to characterize local mechanical behavior in small diameter nanofibers was developed to both improve understanding of structure-property in natural fibers and provide a method for comparing mechanical behavior in natural and electrospinning fibers.

Process-structure-property effects on ABS bond strength in fused filament fabrication

2018 ◽  
Vol 19 ◽  
pp. 29-38 ◽  
Author(s):  
A.C. Abbott ◽  
G.P. Tandon ◽  
R.L. Bradford ◽  
H. Koerner ◽  
J.W. Baur
Keyword(s):  
Bond Strength ◽  
Structure Property ◽  
Fused Filament Fabrication ◽  
Process Structure

Fused filament printing of specialized biomedical devices: a state-of-the art review of technological feasibilities with PEEK

2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Erfan Rezvani Ghomi ◽  
Saeideh Kholghi Eshkalak ◽  
Sunpreet Singh ◽  
Amutha Chinnappan ◽  
Seeram Ramakrishna ◽  
...  
Keyword(s):  
High Performance ◽  
State Of The Art ◽  
Three Dimensional ◽  
Patient Specific ◽  
Biomedical Devices ◽  
Fused Filament Fabrication ◽  
Content Type ◽  
Patient Specific Implants ◽  
Complex Design ◽  
Wide Range

Purpose The potential implications of the three-dimensional printing (3DP) technology are growing enormously in the various health-care sectors, including surgical planning, manufacturing of patient-specific implants and developing anatomical models. Although a wide range of thermoplastic polymers are available as 3DP feedstock, yet obtaining biocompatible and structurally integrated biomedical devices is still challenging owing to various technical issues. Design/methodology/approach Polyether ether ketone (PEEK) is an organic and biocompatible compound material that is recently being used to fabricate complex design geometries and patient-specific implants through 3DP. However, the thermal and rheological features of PEEK make it difficult to process through the 3DP technologies, for instance, fused filament fabrication. The present review paper presents a state-of-the-art literature review of the 3DP of PEEK for potential biomedical applications. In particular, a special emphasis has been given on the existing technical hurdles and possible technological and processing solutions for improving the printability of PEEK. Findings The reviewed literature highlighted that there exist numerous scientific and technical means which can be adopted for improving the quality features of the 3D-printed PEEK-based biomedical structures. The discussed technological innovations will help the 3DP system to enhance the layer adhesion strength, structural stability, as well as enable the printing of high-performance thermoplastics. Originality/value The content of the present manuscript will motivate young scholars and senior scientists to work in exploring high-performance thermoplastics for 3DP applications.

Structure–property relationships of high-performance polyethylene fibres

1989 ◽  
Vol 116 (1) ◽  
pp. 179-195 ◽  
Author(s):  
A. Schaper ◽  
D. Zenke ◽  
E. Schulz ◽  
R. Hirte ◽  
M. Taege
Keyword(s):  
High Performance ◽  
Structure Property ◽  
Structure Property Relationships

High-Performance Linear Cable Transmission

2008 ◽  
Vol 130 (6) ◽  
Author(s):  
Joan Savall ◽  
Javier Martín ◽  
Alejo Avello
Keyword(s):  
High Performance ◽  
Weight Ratio ◽  
High Strength ◽  
Negative Effects ◽  
Low Friction ◽  
Alternative Design ◽  
Cable Length ◽  
High Stiffness ◽  
Length Changes

Cable transmissions offer several advantages such as high stiffness to weight ratio, high strength, low friction, and absence of backlash, which makes them appropriate for demanding mechanical applications. However, while extensively used as rotational transmissions, there are only a few examples of linear cable transmissions in the literature. The reason is that the up-to-date designs are based on a cable layout that leads to cable length changes during movement. This, in turn, produces negative effects such as transmission nonlinearity and cable fatigue. In this paper, an alternative design for linear cable transmissions is presented. The new design overcomes the aforementioned problems through a proper cable layout. Different applications of the new transmission are reported, validating the proposed design.

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