scholarly journals Unmanned Aerial Drones for Inspection of Offshore Wind Turbines: A Mission-Critical Failure Analysis

Robotics ◽  
2021 ◽  
Vol 10 (1) ◽  
pp. 26
Author(s):  
Mahmood Shafiee ◽  
Zeyu Zhou ◽  
Luyao Mei ◽  
Fateme Dinmohammadi ◽  
Jackson Karama ◽  
...  

With increasing global investment in offshore wind energy and rapid deployment of wind power technologies in deep water hazardous environments, the in-service inspection of wind turbines and their related infrastructure plays an important role in the safe and efficient operation of wind farm fleets. The use of unmanned aerial vehicle (UAV) and remotely piloted aircraft (RPA)—commonly known as “drones”—for remote inspection of wind energy infrastructure has received a great deal of attention in recent years. Drones have significant potential to reduce not only the number of times that personnel will need to travel to and climb up the wind turbines, but also the amount of heavy lifting equipment required to carry out the dangerous inspection works. Drones can also shorten the duration of downtime needed to detect defects and collect diagnostic information from the entire wind farm. Despite all these potential benefits, the drone-based inspection technology in the offshore wind industry is still at an early stage of development and its reliability has yet to be proven. Any unforeseen failure of the drone system during its mission may cause an interruption in inspection operations, and thereby, significant reduction in the electricity generated by wind turbines. In this paper, we propose a semiquantitative reliability analysis framework to identify and evaluate the criticality of mission failures—at both system and component levels—in inspection drones, with the goal of lowering the operation and maintenance (O&M) costs as well as improving personnel safety in offshore wind farms. Our framework is built based upon two well-established failure analysis methodologies, namely, fault tree analysis (FTA) and failure mode and effects analysis (FMEA). It is then tested and verified on a drone prototype, which was developed in the laboratory for taking aerial photography and video of both onshore and offshore wind turbines. The most significant failure modes and underlying root causes within the drone system are identified, and the effects of the failures on the system’s operation are analysed. Finally, some innovative solutions are proposed on how to minimize the risks associated with mission failures in inspection drones.

Author(s):  
Konstantinos Gryllias ◽  
Junyu Qi ◽  
Alexandre Mauricio ◽  
Chenyu Liu

Abstract The current pace of renewable energy development around the world is unprecedented, with offshore wind in particular proving to be an extremely valuable and reliable energy source. The global installed capacity of offshore wind turbines by the end of 2022 is expected to reach the 46.4 GW, among which 33.9 GW in Europe. Costs are critical for the future success of the offshore wind sector. The industry is pushing hard to make cost reductions to show that offshore wind is economically comparable to conventional fossil fuels. Efficiencies in Operations and Maintenance (O&M) offer potential to achieve significant cost savings as it accounts for around 20%–30% of overall offshore wind farm costs. One of the most critical and rather complex assembly of onshore, offshore and floating wind turbines is the gearbox. Gearboxes are designed to last till the end of the lifetime of the asset, according to the IEC 61400-4 standards. On the other hand, a recent study over approximately 350 offshore wind turbines indicate that gearboxes might have to be replaced as early as 6.5 years. Therefore sensing and condition monitoring systems for onshore, offshore and floating wind turbines are needed in order to obtain reliable information on the state and condition of different critical parts, focusing towards the detection and/or prediction of damage before it reaches a critical stage. The development and use of such technologies will allow companies to schedule actions at the right time, and thus will help reducing the costs of operation and maintenance, resulting in an increase of wind energy at a competitive price and thus strengthening productivity of the wind energy sector. At the academic level a plethora of methodologies have been proposed during the last decades for the analysis of vibration signatures focusing towards early and accurate fault detection with limited false alarms and missed detections. Among others, Envelope Analysis is one of the most important methodologies, where an envelope of the vibration signal is estimated, usually after filtering around a selected frequency band excited by impacts due to the faults. Different tools, such as Kurtogram, have been proposed in order to accurately select the optimum filter parameters (center frequency and bandwidth). Cyclostationary Analysis and corresponding methodologies, i.e. the Cyclic Spectral Correlation and the Cyclic Spectral Coherence, have been proved as powerful tools for condition monitoring. On the other hand the application, test and evaluation of such tools on general industrial cases is still rather limited. Therefore the main aim of this paper is the application and evaluation of advanced diagnostic techniques and diagnostic indicators, including the Enhanced Envelope Spectrum and the Spectral Flatness on real world vibration data collected from vibration sensors on gearboxes in multiple wind turbines over an extended period of time of nearly four years. The diagnostic indicators are compared with classical statistic time and frequency indicators, i.e. Kurtosis, Crest Factor etc. and their effectiveness is evaluated based on the successful detection of two failure events.


Author(s):  
Z. Lin ◽  
D. Cevasco ◽  
M. Collu

Currently, around 1500 offshore wind turbines are operating in the UK, for a total of 5.4GW, with further 3GW under construction, and 13GW consented. Until now, the focus of the research on offshore wind turbines has been mainly on how to minimise the CAPEX, but Operation and maintenance (O&M) can represent up to 39% of the lifetime costs of an offshore wind farm, due mainly to the high cost of the assets and the harsh environment, limiting the access to these assets in a safe mode. The present work is a part of a larger project, called HOME Offshore (www.homeoffshore.org), and it has as aim an advanced interpretation of the fault mechanisms through a holistic multiphysics modelling of the wind farm. The first step (presented here) toward achieving this aim consists of two main tasks: first of all, to identify and rank the most relevant failure modes within a wind farm, identifying the component, its mode of failure, and the relative environmental conditions. Then, to assess (for each failure mode) how the full-order, nonlinear model of dynamics used to represent the dynamics of the wind turbine can be reduced in order, such that is less computationally expensive (and therefore more suitable to be scaled up to represent multiple wind turbines), but still able to capture and represent the relevant dynamics linked with the inception of the chosen failure mode. A methodology to rank the failure modes is presented, followed by an approach to reduce the order of the Aero-Hydro-Servo-Elastic (AHSE) model of dynamics adopted. The results of the proposed reduced-order models are discussed, comparing it against the full-order coupled model, and taking as case study a fixed offshore wind turbine (monopile) in gearbox failure condition.


Author(s):  
Jose´ G. Rangel-Rami´rez ◽  
John D. So̸rensen

Deterioration processes such as fatigue and corrosion are typically affecting offshore structures. To “control” this deterioration, inspection and maintenance activities are developed. Probabilistic methodologies represent an important tool to identify the suitable strategy to inspect and control the deterioration in structures such as offshore wind turbines (OWT). Besides these methods, the integration of condition monitoring information (CMI) can optimize the mitigation activities as an updating tool. In this paper, a framework for risk-based inspection and maintenance planning (RBI) is applied for OWT incorporating CMI, addressing this analysis to fatigue prone details in welded steel joints at jacket or tripod steel support structures for offshore wind turbines. The increase of turbulence in wind farms is taken into account by using a code-based turbulence model. Further, additional modes t integrate CMI in the RBI approach for optimal planning of inspection and maintenance. As part of the results, the life cycle reliabilities and inspection times are calculated, showing that earlier inspections are needed at in-wind farm sites. This is expected due to the wake turbulence increasing the wind load. With the integration of CMI by means Bayesian inference, a slightly change of first inspection times are coming up, influenced by the reduction of the uncertainty and harsher or milder external agents.


2021 ◽  
Vol 13 (5) ◽  
pp. 2862
Author(s):  
Amer Al-Hinai ◽  
Yassine Charabi ◽  
Seyed H. Aghay Kaboli

Despite the long shoreline of Oman, the wind energy industry is still confined to onshore due to the lack of knowledge about offshore wind potential. A spatial-temporal wind data analysis is performed in this research to find the locations in Oman’s territorial seas with the highest potential for offshore wind energy. Thus, wind data are statistically analyzed for assessing wind characteristics. Statistical analysis of wind data include the wind power density, and Weibull scale and shape factors. In addition, there is an estimation of the possible energy production and capacity factor by three commercial offshore wind turbines suitable for 80 up to a 110 m hub height. The findings show that offshore wind turbines can produce at least 1.34 times more energy than land-based and nearshore wind turbines. Additionally, offshore wind turbines generate more power in the Omani peak electricity demand during the summer. Thus, offshore wind turbines have great advantages over land-based wind turbines in Oman. Overall, this work provides guidance on the deployment and production of offshore wind energy in Oman. A thorough study using bankable wind data along with various logistical considerations would still be required to turn offshore wind potential into real wind farms in Oman.


Energies ◽  
2020 ◽  
Vol 13 (4) ◽  
pp. 882 ◽  
Author(s):  
Hongyan Ding ◽  
Zuntao Feng ◽  
Puyang Zhang ◽  
Conghuan Le ◽  
Yaohua Guo

The composite bucket foundation (CBF) for offshore wind turbines is the basis for a one-step integrated transportation and installation technique, which can be adapted to the construction and development needs of offshore wind farms due to its special structural form. To transport and install bucket foundations together with the upper portion of offshore wind turbines, a non-self-propelled integrated transportation and installation vessel was designed. In this paper, as the first stage of applying the proposed one-step integrated construction technique, the floating behavior during the transportation of CBF with a wind turbine tower for the Xiangshui wind farm in the Jiangsu province was monitored. The influences of speed, wave height, and wind on the floating behavior of the structure were studied. The results show that the roll and pitch angles remain close to level during the process of lifting and towing the wind turbine structure. In addition, the safety of the aircushion structure of the CBF was verified by analyzing the measurement results for the interaction force and the depth of the liquid within the bucket. The results of the three-DOF (degree of freedom) acceleration monitoring on the top of the test tower indicate that the wind turbine could meet the specified acceleration value limits during towing.


2020 ◽  
Vol 10 (21) ◽  
pp. 7579
Author(s):  
Zhaoyao Wang ◽  
Ruigeng Hu ◽  
Hao Leng ◽  
Hongjun Liu ◽  
Yifan Bai ◽  
...  

The displacement of monopile supporting offshore wind turbines needs to be strictly controlled, and the influence of local scour can not be ignored. Using p–y curves to simulate the pile–soil interaction and the finite difference method to calculate iteratively, a numerical frame for analysis of lateral loaded pile was discussed and then verified. On the basis of the field data from Dafeng Offshore Wind Farm in Jiangsu Province, the local scour characteristics of large diameter monopile were concluded, and a new method of considering scour effect applicable to large diameter monopile was put forward. The results show that, for scour of large diameter monopiles, there was no obvious scour pit, but local erosion and deposition. Under the test conditions, the displacement errors between the proposed and traditional method were 46.4%. By the proposed method, the p–y curves of monopile considering the scour effect were obtained through ABAQUS, and the deformation of large diameter monopile under scour was analyzed by the proposed frame. The results show that, with the increase of scour depth, the horizontal displacement of the pile head increases nonlinearly, the depth of rotation point moves downward, and both of the changes are related to the load level. Under the test conditions, the horizontal displacement of the pile head after scour could reach 1.4~3.6 times of that before scour. Finally, for different pile parameters, the pile head displacement was compared, and further, the susceptibility to scour was quantified by a proposed concept of scour sensitivity. The analysis indicates that increasing pile length is a more reasonable way than pile diameter and wall thickness to limit the scour effect on the displacement of large diameter pile.


Author(s):  
Abdollah A. Afjeh ◽  
◽  
Brett Andersen ◽  
Jin Woo Lee ◽  
Mahdi Norouzi ◽  
...  

Development of novel offshore wind turbine designs and technologies are necessary to reduce the cost of offshore wind energy since offshore wind turbines need to withstand ice and waves in addition to wind, a markedly different environment from their onshore counterparts. This paper focuses on major design challenges of offshore wind turbines and offers an advanced concept wind turbine that can significantly reduce the cost of offshore wind energy as an alternative to the current popular designs. The design consists of a two-blade, downwind rotor configuration fitted to a fixed bottom or floating foundation. Preliminary results indicate that cost savings of nearly 25% are possible compared with the conventional upwind wind turbine designs.


2021 ◽  
Author(s):  
Rieska Mawarni Putri ◽  
Etienne Cheynet ◽  
Charlotte Obhrai ◽  
Jasna Bogunovic Jakobsen

Abstract. Turbulence spectral characteristics for various atmospheric stratifications are studied using the observations from an offshore mast at Vindeby wind farm. Measurement data at 6 m, 18 m and 45 m above the mean sea level are considered. At the lowest height, the normalized power spectral densities of the velocity components show deviations from Monin-Obukhov similarity theory (MOST). A significant co-coherence at the wave spectral peak frequency between the vertical velocity component and the velocity of the sea surface is observed, but only when the significant wave heights exceed 0.9 m. The turbulence spectra at 18 m generally follow MOST and are consistent with the empirical spectra established on the FINO1 offshore platform from an earlier study. The data at 45 m is associated with a high-frequency measurement noise which limits its analysis to strong wind conditions only. The estimated co-coherence of the along-wind component under near-neutral atmosphere matches remarkably well with those at FINO1. The turbulence characteristics estimated from the present dataset are valuable to better understand the structure of turbulence in the marine atmospheric boundary layer and are relevant for load estimations of offshore wind turbines. Yet, a direct application of the results to other offshore or coastal sites should be exercised with caution, since the dataset is collected in shallow waters and at heights lower than the hub height of the current and the future state-of-the-art offshore wind turbines.


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