scholarly journals Maintenance Planning of Offshore Wind Turbine Using Condition Monitoring Information

Author(s):  
Jose´ G. Rangel-Rami´rez ◽  
John D. So̸rensen

Deterioration processes such as fatigue and corrosion are typically affecting offshore structures. To “control” this deterioration, inspection and maintenance activities are developed. Probabilistic methodologies represent an important tool to identify the suitable strategy to inspect and control the deterioration in structures such as offshore wind turbines (OWT). Besides these methods, the integration of condition monitoring information (CMI) can optimize the mitigation activities as an updating tool. In this paper, a framework for risk-based inspection and maintenance planning (RBI) is applied for OWT incorporating CMI, addressing this analysis to fatigue prone details in welded steel joints at jacket or tripod steel support structures for offshore wind turbines. The increase of turbulence in wind farms is taken into account by using a code-based turbulence model. Further, additional modes t integrate CMI in the RBI approach for optimal planning of inspection and maintenance. As part of the results, the life cycle reliabilities and inspection times are calculated, showing that earlier inspections are needed at in-wind farm sites. This is expected due to the wake turbulence increasing the wind load. With the integration of CMI by means Bayesian inference, a slightly change of first inspection times are coming up, influenced by the reduction of the uncertainty and harsher or milder external agents.

Author(s):  
Konstantinos Gryllias ◽  
Junyu Qi ◽  
Alexandre Mauricio ◽  
Chenyu Liu

Abstract The current pace of renewable energy development around the world is unprecedented, with offshore wind in particular proving to be an extremely valuable and reliable energy source. The global installed capacity of offshore wind turbines by the end of 2022 is expected to reach the 46.4 GW, among which 33.9 GW in Europe. Costs are critical for the future success of the offshore wind sector. The industry is pushing hard to make cost reductions to show that offshore wind is economically comparable to conventional fossil fuels. Efficiencies in Operations and Maintenance (O&M) offer potential to achieve significant cost savings as it accounts for around 20%–30% of overall offshore wind farm costs. One of the most critical and rather complex assembly of onshore, offshore and floating wind turbines is the gearbox. Gearboxes are designed to last till the end of the lifetime of the asset, according to the IEC 61400-4 standards. On the other hand, a recent study over approximately 350 offshore wind turbines indicate that gearboxes might have to be replaced as early as 6.5 years. Therefore sensing and condition monitoring systems for onshore, offshore and floating wind turbines are needed in order to obtain reliable information on the state and condition of different critical parts, focusing towards the detection and/or prediction of damage before it reaches a critical stage. The development and use of such technologies will allow companies to schedule actions at the right time, and thus will help reducing the costs of operation and maintenance, resulting in an increase of wind energy at a competitive price and thus strengthening productivity of the wind energy sector. At the academic level a plethora of methodologies have been proposed during the last decades for the analysis of vibration signatures focusing towards early and accurate fault detection with limited false alarms and missed detections. Among others, Envelope Analysis is one of the most important methodologies, where an envelope of the vibration signal is estimated, usually after filtering around a selected frequency band excited by impacts due to the faults. Different tools, such as Kurtogram, have been proposed in order to accurately select the optimum filter parameters (center frequency and bandwidth). Cyclostationary Analysis and corresponding methodologies, i.e. the Cyclic Spectral Correlation and the Cyclic Spectral Coherence, have been proved as powerful tools for condition monitoring. On the other hand the application, test and evaluation of such tools on general industrial cases is still rather limited. Therefore the main aim of this paper is the application and evaluation of advanced diagnostic techniques and diagnostic indicators, including the Enhanced Envelope Spectrum and the Spectral Flatness on real world vibration data collected from vibration sensors on gearboxes in multiple wind turbines over an extended period of time of nearly four years. The diagnostic indicators are compared with classical statistic time and frequency indicators, i.e. Kurtosis, Crest Factor etc. and their effectiveness is evaluated based on the successful detection of two failure events.


Author(s):  
Z. Lin ◽  
D. Cevasco ◽  
M. Collu

Currently, around 1500 offshore wind turbines are operating in the UK, for a total of 5.4GW, with further 3GW under construction, and 13GW consented. Until now, the focus of the research on offshore wind turbines has been mainly on how to minimise the CAPEX, but Operation and maintenance (O&M) can represent up to 39% of the lifetime costs of an offshore wind farm, due mainly to the high cost of the assets and the harsh environment, limiting the access to these assets in a safe mode. The present work is a part of a larger project, called HOME Offshore (www.homeoffshore.org), and it has as aim an advanced interpretation of the fault mechanisms through a holistic multiphysics modelling of the wind farm. The first step (presented here) toward achieving this aim consists of two main tasks: first of all, to identify and rank the most relevant failure modes within a wind farm, identifying the component, its mode of failure, and the relative environmental conditions. Then, to assess (for each failure mode) how the full-order, nonlinear model of dynamics used to represent the dynamics of the wind turbine can be reduced in order, such that is less computationally expensive (and therefore more suitable to be scaled up to represent multiple wind turbines), but still able to capture and represent the relevant dynamics linked with the inception of the chosen failure mode. A methodology to rank the failure modes is presented, followed by an approach to reduce the order of the Aero-Hydro-Servo-Elastic (AHSE) model of dynamics adopted. The results of the proposed reduced-order models are discussed, comparing it against the full-order coupled model, and taking as case study a fixed offshore wind turbine (monopile) in gearbox failure condition.


2012 ◽  
Vol 170-173 ◽  
pp. 2233-2242
Author(s):  
Xiao Wei Tang ◽  
Qi Shao ◽  
Bin Xue Liu

With the fast development of technology, offshore wind power generation is playing a major role for developing renewable sources in the whole world nowadays. According to the proposed Hangzhou Bay wind farm in China, using general-purpose finite element software, bearing capacity behaviors of the multi-piles foundation for offshore wind turbine are simulated in this paper by the 3D finite element method. The Mohr - Coulomb model is adopted as the elastic - plastic constitutive model of the soil and also the Coulomb Friction model as the pile - soil contact model. The bearing capacity behavior of multi-piles foundation for offshore wind turbines under monotonic and combined loading are discussed, also the bearing capacity behaviors by changing diameters, spaces of piles and loading directions as well.


2021 ◽  
Vol 11 (2) ◽  
pp. 574
Author(s):  
Rundong Yan ◽  
Sarah Dunnett

In order to improve the operation and maintenance (O&M) of offshore wind turbines, a new Petri net (PN)-based offshore wind turbine maintenance model is developed in this paper to simulate the O&M activities in an offshore wind farm. With the aid of the PN model developed, three new potential wind turbine maintenance strategies are studied. They are (1) carrying out periodic maintenance of the wind turbine components at different frequencies according to their specific reliability features; (2) conducting a full inspection of the entire wind turbine system following a major repair; and (3) equipping the wind turbine with a condition monitoring system (CMS) that has powerful fault detection capability. From the research results, it is found that periodic maintenance is essential, but in order to ensure that the turbine is operated economically, this maintenance needs to be carried out at an optimal frequency. Conducting a full inspection of the entire wind turbine system following a major repair enables efficient utilisation of the maintenance resources. If periodic maintenance is performed infrequently, this measure leads to less unexpected shutdowns, lower downtime, and lower maintenance costs. It has been shown that to install the wind turbine with a CMS is helpful to relieve the burden of periodic maintenance. Moreover, the higher the quality of the CMS, the more the downtime and maintenance costs can be reduced. However, the cost of the CMS needs to be considered, as a high cost may make the operation of the offshore wind turbine uneconomical.


2021 ◽  
Vol 9 (5) ◽  
pp. 543
Author(s):  
Jiawen Li ◽  
Jingyu Bian ◽  
Yuxiang Ma ◽  
Yichen Jiang

A typhoon is a restrictive factor in the development of floating wind power in China. However, the influences of multistage typhoon wind and waves on offshore wind turbines have not yet been studied. Based on Typhoon Mangkhut, in this study, the characteristics of the motion response and structural loads of an offshore wind turbine are investigated during the travel process. For this purpose, a framework is established and verified for investigating the typhoon-induced effects of offshore wind turbines, including a multistage typhoon wave field and a coupled dynamic model of offshore wind turbines. On this basis, the motion response and structural loads of different stages are calculated and analyzed systematically. The results show that the maximum response does not exactly correspond to the maximum wave or wind stage. Considering only the maximum wave height or wind speed may underestimate the motion response during the traveling process of the typhoon, which has problems in guiding the anti-typhoon design of offshore wind turbines. In addition, the coupling motion between the floating foundation and turbine should be considered in the safety evaluation of the floating offshore wind turbine under typhoon conditions.


2021 ◽  
Vol 9 (6) ◽  
pp. 589
Author(s):  
Subhamoy Bhattacharya ◽  
Domenico Lombardi ◽  
Sadra Amani ◽  
Muhammad Aleem ◽  
Ganga Prakhya ◽  
...  

Offshore wind turbines are a complex, dynamically sensitive structure due to their irregular mass and stiffness distribution, and complexity of the loading conditions they need to withstand. There are other challenges in particular locations such as typhoons, hurricanes, earthquakes, sea-bed currents, and tsunami. Because offshore wind turbines have stringent Serviceability Limit State (SLS) requirements and need to be installed in variable and often complex ground conditions, their foundation design is challenging. Foundation design must be robust due to the enormous cost of retrofitting in a challenging environment should any problem occur during the design lifetime. Traditionally, engineers use conventional types of foundation systems, such as shallow gravity-based foundations (GBF), suction caissons, or slender piles or monopiles, based on prior experience with designing such foundations for the oil and gas industry. For offshore wind turbines, however, new types of foundations are being considered for which neither prior experience nor guidelines exist. One of the major challenges is to develop a method to de-risk the life cycle of offshore wind turbines in diverse metocean and geological conditions. The paper, therefore, has the following aims: (a) provide an overview of the complexities and the common SLS performance requirements for offshore wind turbine; (b) discuss the use of physical modelling for verification and validation of innovative design concepts, taking into account all possible angles to de-risk the project; and (c) provide examples of applications in scaled model tests.


2017 ◽  
Vol 140 (2) ◽  
Author(s):  
Jithin Jose ◽  
Olga Podrażka ◽  
Ove Tobias Gudmestad ◽  
Witold Cieślikiewicz

Wave breaking is one of the major concerns for offshore structures installed in shallow waters. Impulsive breaking wave forces sometimes govern the design of such structures, particularly in areas with a sloping sea bottom. Most of the existing offshore wind turbines were installed in shallow water regions. Among fixed-type support structures for offshore wind turbines, jacket structures have become popular in recent times as the water depth for fixed offshore wind structures increases. However, there are many uncertainties in estimating breaking wave forces on a jacket structure, as only a limited number of past studies have estimated these forces. Present study is based on the WaveSlam experiment carried out in 2013, in which a jacket structure of 1:8 scale was tested for several breaking wave conditions. The total and local wave slamming forces are obtained from the experimental measured forces, using two different filtering methods. The total wave slamming forces are filtered from the measured forces using the empirical mode decomposition (EMD) method, and local slamming forces are obtained by the frequency response function (FRF) method. From these results, the peak slamming forces and slamming coefficients on the jacket members are estimated. The breaking wave forces are found to be dependent on various breaking wave parameters such as breaking wave height, wave period, wave front asymmetry, and wave-breaking positions. These wave parameters are estimated from the wave gauge measurements taken during the experiment. The dependency of the wave slamming forces on these estimated wave parameters is also investigated.


Author(s):  
Bryan Nelson ◽  
Yann Quéméner

This study evaluated, by time-domain simulations, the fatigue lives of several jacket support structures for 4 MW wind turbines distributed throughout an offshore wind farm off Taiwan’s west coast. An in-house RANS-based wind farm analysis tool, WiFa3D, has been developed to determine the effects of the wind turbine wake behaviour on the flow fields through wind farm clusters. To reduce computational cost, WiFa3D employs actuator disk models to simulate the body forces imposed on the flow field by the target wind turbines, where the actuator disk is defined by the swept region of the rotor in space, and a body force distribution representing the aerodynamic characteristics of the rotor is assigned within this virtual disk. Simulations were performed for a range of environmental conditions, which were then combined with preliminary site survey metocean data to produce a long-term statistical environment. The short-term environmental loads on the wind turbine rotors were calculated by an unsteady blade element momentum (BEM) model of the target 4 MW wind turbines. The fatigue assessment of the jacket support structure was then conducted by applying the Rainflow Counting scheme on the hot spot stresses variations, as read-out from Finite Element results, and by employing appropriate SN curves. The fatigue lives of several wind turbine support structures taken at various locations in the wind farm showed significant variations with the preliminary design condition that assumed a single wind turbine without wake disturbance from other units.


Energies ◽  
2022 ◽  
Vol 15 (2) ◽  
pp. 579
Author(s):  
Taimoor Asim ◽  
Sheikh Zahidul Islam ◽  
Arman Hemmati ◽  
Muhammad Saif Ullah Khalid

Offshore wind turbines are becoming increasingly popular due to their higher wind energy harnessing capabilities and lower visual pollution. Researchers around the globe have been reporting significant scientific advancements in offshore wind turbines technology, addressing key issues, such as aerodynamic characteristics of turbine blades, dynamic response of the turbine, structural integrity of the turbine foundation, design of the mooring cables, ground scouring and cost modelling for commercial viability. These investigations range from component-level design and analysis to system-level response and optimization using a multitude of analytical, empirical and numerical techniques. With such wide-ranging studies available in the public domain, there is a need to carry out an extensive yet critical literature review on the recent advancements in offshore wind turbine technology. Offshore wind turbine blades’ aerodynamics and the structural integrity of offshore wind turbines are of particular importance, which can lead towards system’s optimal design and operation, leading to reduced maintenance costs. Thus, in this study, our focus is to highlight key knowledge gaps in the scientific investigations on offshore wind turbines’ aerodynamic and structural response. It is envisaged that this study will pave the way for future concentrated efforts in better understanding the complex behavior of these machines.


2021 ◽  
Vol 11 (24) ◽  
pp. 11665
Author(s):  
Shi Liu ◽  
Yi Yang ◽  
Chao Wang ◽  
Yuangang Tu

Spar-type floating offshore wind turbines commonly vibrate excessively when under the coupling impact of wind and wave. The wind turbine vibration can be controlled by developing its mooring system. Thus, this study proposes a novel mooring system for the spar-type floating offshore wind turbine. The proposed mooring system has six mooring lines, which are divided into three groups, with two mooring lines in the same group being connected to the same fairlead. Subsequently, the effects of the included angle between the two mooring lines on the mooring-system’s performance are investigated. Then, these six mooring lines are connected to six independent fairleads for comparison. FAST is utilized to calculate wind turbine dynamic response. Wind turbine surge, pitch, and yaw movements are presented and analyzed in time and frequency domains to quantitatively evaluate the performances of the proposed mooring systems. Compared with the mooring system with six fairleads, the mooring system with three fairleads performed better. When the included angle was 40°, surge, pitch, and yaw movement amplitudes of the wind turbine reduced by 39.51%, 6.8%, and 12.34%, respectively, when under regular waves; they reduced by 56.08%, 25.00%, and 47.5%, respectively, when under irregular waves. Thus, the mooring system with three fairleads and 40° included angle is recommended.


Sign in / Sign up

Export Citation Format

Share Document