Powder wires for resource-saving electric arc spraying

2021 ◽  
pp. 11-17
Author(s):  
V. P. Murzaev ◽  
D. B. Slinko ◽  
Yu. N. Shchetinin
Keyword(s):  
Electrode Materials ◽  
Thermal Spraying ◽  
Machine Building ◽  
Electric Arc ◽  
Arc Spraying ◽  
Resource Saving ◽  
Metal Structures ◽  
Wear Resistant Coatings ◽  
Heat Resistant ◽  
The Cost

One of the promising methods of thermal spraying is the arc spraying. The use of electric arc spraying is particularly eff ective for the protection of metal structures from corrosion, receiving heat resistant, heat-resistant and wear-resistant coatings. This method is also eff ective in the recovery and hardening de tackles tractors, trucks and agricultural machinery. Signifi cantly extend the scope of the arc deposition can be using the new electrode materials in the form of fl ux-cored wires, the cost of which can be reduced by using materials for dying as a band , with factories producing cable products and iron shavings tion of machine-building enterprises.

Resource-saving method of electric arc spraying

2015 ◽  
Vol 0 (1) ◽  
Author(s):  
Viacheslav O. Roianov ◽  
Volodymyr I. Bobikov
Keyword(s):  
Electric Arc ◽  
Arc Spraying ◽  
Resource Saving

scholarly journals Abrasion resistance analysis of coatings at electro-arc spraying using a pulsating spraying airflow

2020 ◽  
Vol 2 (7) ◽  
pp. 136-142
Author(s):  
Iryna Zakharova
Keyword(s):  
High Performance ◽  
Melting Zone ◽  
Electric Arc ◽  
Air Injection ◽  
Metal Particles ◽  
Arc Spraying ◽  
Resource Saving ◽  
Metal Coatings ◽  
High Productivity ◽  
Air Nozzle

Abstract. In the global practice of application, more than 50% are metal coatings applied by the method of electric arc metallization, which has the following advantages: high productivity, simplicity of equipment, low power consumption, the ability to 6obtaining coatings with high-performance properties through the use of scarce and inexpensive wires of industrial production. But the main drawback is the process of oxidation of alloying elements during transportation of molten electrode particles by spraying airflow. A series of scientists' works are aimed at improving the design of spray heads of electric arc metallizers, which involves improving the design of the air nozzle through the use of inserts and devices providing a change in the spraying airflow, and leads to a significant increase in the price of the process.  To reduce the oxidizing effect of the spraying airflow on the liquid metal of the electrodes the method of pulsating air injection into the electrode melting zone has been developed. This paper presents the influence of the pulsating spraying flow on the indicators of abrasive wear and reduction of oxidation of metal particles, at the arc metallization to obtain coatings with the specified properties and application of resource-saving.

The Influence of Spraying Distance on the Chemical Composition of Arc Sprayed Layers

2015 ◽  
Vol 754-755 ◽  
pp. 865-868
Author(s):  
Iuliana Silvia Georgescu ◽  
Silviu Ionuţ Ursache ◽  
Elena Raluca Baciu ◽  
Daniel Hriţcu ◽  
Andrei Victor Sandu ◽  
...  
Keyword(s):  
Chemical Composition ◽  
Chemical Elements ◽  
Thermal Spraying ◽  
Electric Arc ◽  
Filler Material ◽  
Arc Spraying ◽  
Technological Parameters ◽  
Edax Analysis ◽  
Initial Chemical Composition ◽  
Spraying Method

Arc spraying (AS) is a thermal spraying method. The spraying distance represents one of the main technological parameters. EDAX analysis, performed on the sprayed layers (SDA and SDS), have shown differences between the initial chemical composition of the filler material and of the obtained layers. The quantitative variations determined for Ni, Fe and Cr can be explained by: the volatilization process of the chemical elements from the electric arc area; losses increase with increasing the length of the spraying jet.

Elemental Distribution of Gas-Thermal Coatings with W and Ta Modifiers

2020 ◽  
Vol 992 ◽  
pp. 627-632
Author(s):  
Dmitry I. Lebedev
Keyword(s):  
Gas Flow ◽  
Electric Arc ◽  
Arc Spraying ◽  
Elemental Distribution ◽  
Machined Surface ◽  
Cored Wire ◽  
Subsequent Formation ◽  
Wear Resistant ◽  
Wear Resistant Coatings ◽  
Distribution Composition

Currently, the technology of arc metallization according to technical and economic indicators is a promising way to restore worn parts of equipment. In the coating process the cored wire is melted by an electric arc, and molten particles are accelerated towards the surface parts with high temperature gas flow. On the subsequent formation of strengthening coatings are significantly influenced the technological modes of electric arc metallization. As practice shows, the coatings obtained by electric arc metallization are characterized by a heterogeneous layered structure. The structure of powder coatings, the distribution, composition and properties of the phases affect on the wear resistance, hardness and strength of the machined surface of machine parts and mechanisms. It is therefore necessary a detailed study of the structure of wear-resistant coatings taking into account technological properties of cored wire, and process heating of the particles by arc spraying. In this work the X-ray microanalysis of the elements of the structure of wear-resistant coatings obtained from cored wire with a refractory additives were conducted. The results of the study will be useful for the improvement technology of electric-arc metallization cored wires.

INCREASING THE WEAR RESISTANCE OF THE WORKING BODIES OF AGRICULTURAL MACHINES BY THE HDTV METHOD WITH ADDING POWDER OF THE EED METHOD

2020 ◽  
Vol 4 (141) ◽  
pp. 123-131
Author(s):  
IL’YA ROMANOV ◽  
Keyword(s):  
Wear Resistance ◽  
Abrasive Wear ◽  
High Frequency ◽  
Machine Building ◽  
Abrasive Wear Resistance ◽  
Research Purpose ◽  
Powder Materials ◽  
Agricultural Machinery ◽  
Resource Saving ◽  
Working Bodies

The development of energy and resource-saving methods and technologies for strengthening and restoring the working bodies of agricultural machinery will increase their abrasive wear resistance and durability by using materials from machine-building waste and reduce the cost by 10-30 percent without reducing operational characteristics. (Research purpose) The research purpose is in increasing the abrasive wear resistance and durability of cultivator legs by surfacing powder materials obtained by electroerosive dispersion from solid alloy waste by high-frequency currents. (Materials and methods) Authors obtained a powder for research on their own experimental installations of the CCP "Nano-Center" of electroerosive dispersion from waste of sintered hard alloys of the T15K6 brand. The microhardness of powders and coatings on microshifts was measured using the PMT-3 device, and the hardness of coatings with the KMT-1 microhardometer was measured using the Rockwell method according to GOST 9013-59. The microwave-40AV installation was used to assess the wear resistance of materials of working bodies of tillage machines. (Results and discussion) In the course of laboratory wear tests the relative wear resistance of samples hardened by high-frequency surfacing currents significantly exceeds the wear resistance of non-hardened samples made OF 65g steel, accepted as the reference standard. (Conclusions) Based on the results of experimental studies, the article proposes a new resource-saving technological process for strengthening the working bodies of agricultural machinery through the use of materials from machine-building waste, which allows increasing the abrasive wear resistance of working bodies by 1.5-2 times due to the use of tungsten-containing materials.

scholarly journals A Theoretical Study on Reversible Solid Oxide Cells as Key Enablers of Cyclic Conversion between Electrical Energy and Fuel

Energies ◽  
2021 ◽  
Vol 14 (15) ◽  
pp. 4517
Author(s):  
Saheli Biswas ◽  
Shambhu Singh Rathore ◽  
Aniruddha Pramod Kulkarni ◽  
Sarbjit Giddey ◽  
Sankar Bhattacharya
Keyword(s):  
Energy Demand ◽  
Electrode Materials ◽  
Scale Up ◽  
High Capacity ◽  
Electrical Energy ◽  
Solid Oxide ◽  
Lower Efficiency ◽  
Internal Reforming ◽  
Fuels And Chemicals ◽  
The Cost

Reversible solid oxide cells (rSOC) enable the efficient cyclic conversion between electrical and chemical energy in the form of fuels and chemicals, thereby providing a pathway for long-term and high-capacity energy storage. Amongst the different fuels under investigation, hydrogen, methane, and ammonia have gained immense attention as carbon-neutral energy vectors. Here we have compared the energy efficiency and the energy demand of rSOC based on these three fuels. In the fuel cell mode of operation (energy generation), two different routes have been considered for both methane and ammonia; Routes 1 and 2 involve internal reforming (in the case of methane) or cracking (in the case of ammonia) and external reforming or cracking, respectively. The use of hydrogen as fuel provides the highest round-trip efficiency (62.1%) followed by methane by Route 1 (43.4%), ammonia by Route 2 (41.1%), methane by Route 2 (40.4%), and ammonia by Route 1 (39.2%). The lower efficiency of internal ammonia cracking as opposed to its external counterpart can be attributed to the insufficient catalytic activity and stability of the state-of-the-art fuel electrode materials, which is a major hindrance to the scale-up of this technology. A preliminary cost estimate showed that the price of hydrogen, methane and ammonia produced in SOEC mode would be ~1.91, 3.63, and 0.48 $/kg, respectively. In SOFC mode, the cost of electricity generation using hydrogen, internally reformed methane, and internally cracked ammonia would be ~52.34, 46.30, and 47.11 $/MWh, respectively.

Influence of Process Parameters and Geometry of the Spraying Nozzle on the Properties of Titanium Deposits Obtained in Wire Arc Spraying

2015 ◽  
Vol 1111 ◽  
pp. 211-216
Author(s):  
Bogdan Florin Toma ◽  
Iulian Ionita ◽  
Diana Antonia Gheorghiu ◽  
Lucian Eva ◽  
Costică Bejinariu ◽  
...  
Keyword(s):  
Fluid Dynamics ◽  
Process Parameters ◽  
High Speed ◽  
Electrical Current ◽  
Electric Arc ◽  
Arc Spraying ◽  
Oxide Content ◽  
Spray Parameters ◽  
Influence Of Process Parameters ◽  
Wire Arc Spraying

Influence of the process parameters and geometry of the spraying nozzle on the properties of titanium deposits obtained in wire arc spraying. Wire arc spraying is a process in which through minor modifications of the spray parameters, they can have a major impact on the coatings properties. In this paper there is presented a study on the influence of process parameters and fluid dynamics of the atomization gas on the properties of titanium deposits (14T - 99.9% Ti). For this there were used three different frontal spraying nozzles, having different geometries, and were varied the spraying gas pressure and the electrical current on three levels. There were evaluated the particles velocity, coating density, chemical composition and characteristic interface between deposition and substrate. Obviously, the high speed of the atomization gas determinate the improving of all properties, but in the same time increased the oxide content in the layer. However, the oxidation can be drastically reduced if the melting and atomization of the wire droplets is produced at the point of formation of the electric arc, and the spraying jet is designed to constrain the electric arc. The assessment of deposits adherence allowed the observation of process parameters that contribute to its improvement.

Nanostructural wear-resistant coatings produced on metal-cutting tools by electric-arc evaporation and magnetronic sputtering

2010 ◽  
Vol 30 (9) ◽  
pp. 910-920 ◽  
Author(s):  
F. V. Kiryukhantsev-Korneev ◽  
N. A. Shirmanov ◽  
A. N. Sheveiko ◽  
E. A. Levashov ◽  
M. I. Petrzhik ◽  
...  
Keyword(s):  
Metal Cutting ◽  
Cutting Tools ◽  
Electric Arc ◽  
Wear Resistant ◽  
Wear Resistant Coatings ◽  
Arc Evaporation
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