Research on Optimization method of power flow of cylindrical shell stiffener based on BESO

2021 ◽  
Vol 263 (6) ◽  
pp. 30-41
Author(s):  
Xiaoyan Teng ◽  
Zhihua Yan ◽  
Xudong Jiang ◽  
Qiang Li

In order to establish a method for topological optimization of the power flow response of a cylindrical shell stiffener structure based on BESO, this paper will combine the BESO topology optimization theoretical and the power flow response theory , and take the overall minimization of the power flow of the cylindrical shell stiffener structure as the optimization goal. Then an iterative optimization algorithm for the layout of the stiffener structure on the cylindrical shell surface can be established. The plate-beam coupling structure is used to simulate the cylindrical shell stiffener structure, a finite element model of the cylindrical shell stiffened is established and solved to obtain the power flow sensitivity of the finite element. This is used as an iterative criterion for the layout of the stiffener on the surface of the cylindrical shell structure optimize. Through the analysis of numerical examples, it is obtained that the optimization of the rib layout can better reduce the overall power flow response of the structure, which also verifies the feasibility of the optimization method.

2019 ◽  
Vol 17 (09) ◽  
pp. 1950064
Author(s):  
P. F. Xu ◽  
S. Y. Duan ◽  
F. Wang

Lightweight of wheel hubs is the linchpin for reducing the unsprung mass and improving the vehicle dynamic and braking performance of vehicles, thus, sustaining stability and comfortability. Current experience-based lightweight designs of wheel hubs have been argued to render uneven distribution of materials. This work develops a novel method to combine the reverse modeling technique with the topological optimization method to derive lightweight wheel hubs based on the principles of mechanics. A reverse modeling technique is first adopted to scan and reproduce the prototype 3D geometry of the wheel hub with solid ribs. The finite element method (FEM) is then applied to perform stress analysis to identify the maximum stress and its location of wheel hub under variable potential physical conditions. The finite element model is then divided into optimization region and nonoptimized region: the former is the interior portion of spoke and the latter is the outer surface of the spoke. A topology optimization is then conducted to remove the optimization region which is interior material of the spokes. The hollow wheel hub is then reconstructed with constant wall thickness about 5[Formula: see text]mm via a reverse modeling technique. The results show that the reconstructed model can reduce the mass of 12.7% compared to the pre-optimized model. The present method of this paper can guarantee the optimal distribution of wheel hub material based on mechanics principle. It can be implemented automatically to shorten the time interval for optimal lightweight designs. It is especially preferable for many existing structures and components as it maintains the structural appearance of optimization object.


2014 ◽  
Vol 490-491 ◽  
pp. 712-718
Author(s):  
Xue Bao Xia ◽  
Yang Xiang ◽  
Shao Wei Wu

Power flow analysis is a method to describe the dynamic behavior of structures by taking not only the amplitude of exciting force and velocity response into account, but also the phase between the two qualities. Shape optimization is an effective method to reduce vibration level. By choosing the vibration power flow as design objective, a shape optimization method of structure is presented. The structure surface is restructured with a series of mode shape superposition. By using genetic algorithm, the weight coefficient of each mode shape is optimized to get the best surface shape with minimum power flow response. Some examples are demonstrated to verify the efficiency and accuracy of the method.


Symmetry ◽  
2020 ◽  
Vol 12 (11) ◽  
pp. 1837 ◽  
Author(s):  
Martin Sotola ◽  
David Stareczek ◽  
David Rybansky ◽  
Jiri Prokop ◽  
Pavel Marsalek

This paper presents a new design procedure for production of a transtibial prosthesis bed stump by three-dimensional (3D) printing with topological optimization. The suggested procedure combines the medical perspective with finite element analysis and facilitates regaining the symmetry in patients with transtibial prosthesis, which leads to life improvement. The particular focus of the study is the weight reduction of the lower part of the bed stump, while taking into account its stiffness and load-bearing capacity. The first part of the work deals with the analysis of the subject geometry of the bed stump, which is usually oversized in terms of the weight and stiffness that are necessary for the current application. In the second part, an analysis of walking biomechanics with a focus on the impact and rebound phases is presented. Based on the obtained information, a spatial model of the lower part of the bed stump is proposed in the third phase, in which the finite element method is described. In the fourth part, the topological optimization method is used for reducing the structure weight. In the last part, the results of the designed model are analyzed. Finally, the recommendations for the settings of the method are presented. The work is based on the practical industry requirements, and the obtained results will be reflected in the design of new types of transtibial prosthesis.


2018 ◽  
Vol 212 ◽  
pp. 01021
Author(s):  
Anatoly Pikhalov ◽  
Anton Zabelin

The numerical experiment on refining the parameters of the finite element model of the beam by the method of approximating the responses is presented in the article. As mathematical models of joint-stock companies are used: linear combinations of radial-basis functions, and Kriging-models. These models are generated in the work on the basis of Latin squares and depend on the parameters to be refined (the moduli of elasticity of finite element groups of the beam). To obtain optimal values of the parameters, a genetic optimization method was used. The results of solving the optimization problem showed a high level of coincidence of the parameter values with a combination of response models obtained from dynamic and static types of calculations. It was also shown that when solving the problems of finite element models, it is sufficient to use models constructed only on the basis of radial-basis functions.


2020 ◽  
Vol 103 (3) ◽  
pp. 003685042093648
Author(s):  
Liansen Sha ◽  
Andi Lin ◽  
Xinqiao Zhao ◽  
Shaolong Kuang

Topology optimization is a widely used lightweight design method for structural design of the collaborative robot. In this article, a topology optimization method for the robot lightweight design is proposed based on finite element analysis of the assembly so as to get the minimized weight and to avoid the stress analysis distortion phenomenon that compared the conventional topology optimization method by adding equivalent confining forces at the analyzed part’s boundary. For this method, the stress and deformation of the robot’s parts are calculated based on the finite element analysis of the assembly model. Then, the structure of the parts is redesigned with the goal of minimized mass and the constraint of maximum displacement of the robot’s end by topology optimization. The proposed method has the advantages of a better lightweight effect compared with the conventional one, which is demonstrated by a simple two-linkage robot lightweight design. Finally, the method is applied on a 5 degree of freedom upper-limb exoskeleton robot for lightweight design. Results show that there is a 10.4% reduction of the mass compared with the conventional method.


2010 ◽  
Vol 156-157 ◽  
pp. 713-716
Author(s):  
Deng Feng Zhao ◽  
Guo Lu Ma ◽  
Guo Ying Zeng

Optimization method was applied to obtain optimal television packaging cushion for reducing drop impact response on television. At first, by establishing the parametric finite element model of television with packaging, the drop simulation was performed, and the equivalent stress distribution, acceleration response curve and other related parameters were obtained. Simulation shows that maximum acceleration is overload. Then, structural optimization of television with packaging was performed. The equivalent stress distribution and acceleration curves of optimal packaging and without optimal packaging for the independent components were studied. The results show that maximum acceleration is reduced and the cushioning performance is enhanced.


2016 ◽  
Vol 2016 ◽  
pp. 1-9 ◽  
Author(s):  
Wei Xu ◽  
Zhen-yue Ma

Taking the underground powerhouse of a pumped storage power station as the engineering background, this study established a 3D finite element model of the main and auxiliary powerhouse and performed the dynamic harmonica calculation for its fluctuating pressure. Based on the power flow theory, the ANSYS Parametric Design Language (APDL) procedure was completed to calculate the power transmission in the powerhouse. The law of dominant path recognition was first proposed to assess the structure’s dominant transmission using a numerical solution on nodes in the model. The conductivity of the closed-cell foam that filled the structure’s joints was examined, as were the dynamic transmission features of the rock around and beneath the powerhouse. The results indicated that, as a structural joint filler, closed-cell foam could actively restrict vibration transmission, and the directions of dynamic transmission were mainly perpendicular to and along the river in the foundation rock. Approximately 20 percent of the foundation rock beneath the auxiliary powerhouse was disturbed by the concrete around the spiral case and induced vibrations in the powerhouse’s lower floors. Vibration in the higher floors was derived from downstream rock, and the dynamic transmission effect had a clear advantage along the horizontal direction.


2018 ◽  
Vol 10 (11) ◽  
pp. 168781401881345 ◽  
Author(s):  
Mingxuan Liang ◽  
Jianhong Hu ◽  
Shuqing Li ◽  
Zhigao Chen

This article is concerned with topology optimization of transmission gearbox under multiple working loads by taking dynamic performance as research object. First, the dynamic excitation model and finite element model are established, the vibration responses of the key points on gearbox are obtained by applying dynamic excitation on finite element model based on modal dynamic method, and the simulation responses are compared with testing results to validate finite element model. Finally, the gearbox structure is optimized by utilizing topology optimization method, and the lightweight model of transmission gearbox structure is redesigned. The dynamic performance indexes such as natural frequency are improved obviously, which indicates that the topology optimization method is very effective in optimizing dynamic performance of complex gearbox structure. The research has an important theoretical significance and reference value for lightweight design of transmission gearbox structure.


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