scholarly journals FLAT-PRESSED WOOD PLASTIC COMPOSITES FROM COMMUNITY FOREST WOOD BARK AND RECYCLED POLYPROPYLENE: THE EFFECT OF PRESSING TEMPERATURE ON THE PHYSICAL, MECHANICAL, AND MORPHOLOGICAL PROPERTIES

2021 ◽  
Vol 56 (4) ◽  
pp. 869-878
Author(s):  
Sutrisno ◽  
Eka Mulya Alamsyah ◽  
Atmawi Darwis ◽  
Alia Salima Ahmad ◽  
Shigehiko Suzuki ◽  
...  

The article describes a new idea related to the use of wood bark powder as a filler material in the production of wood plastic composites using flat-pressed method, based on its thermal stability and abundant availability, enabling replacing wood powder, which has been widely used. This research aims to study the effect of temperature on the physical, mechanical, and morphological properties of flat-pressed wood plastic composites made from Gmelina arborea bark and recycled polypropylene. A 40:60 mesh (5% moisture content) of G. arborea bark powder was mixed with recycled polypropylene (RPP) pellets with a weight ratio of 40:60 and a maleic anhydride (MAH) modifier as much as 5% of the weight of the RPP was added. Mixing the ingredients is done in a rotating blender for 15 minutes at a speed of 80 rpm until homogeneous. The mixture was heated at 175oC until the RPP pellets were completely melted and then cooled at room temperature. After that, the material mixture was made into powder and filtered, and then moulded in a steel plate mould at temperatures of 160, 165, and 170oC under a pressure of 30 kg/cm2 for 4 minutes with a target density of 1 g/cm3. Physical properties including density, moisture content, water absorption, thickness swelling, and volume shrinkage according to ASTM D570 standard were determined. Mechanical properties, such as modulus of elasticity (MOE) and modulus of rapture (MOR), referring to ASTM D7031 standard, and tensile strength parallel to panel length, referring to ASTM D638 standard, were also evaluated. In addition, composite morphology was also studied using scanning electron microscopy (SEM). The results showed that the increasing of pressing temperature had a significant effect on the improvement of moisture content, water absorption, thickness swelling, volume shrinkage, and MOR. MOR value increased by 34.12% when the pressing temperature increased form 160oC up to 170oC. Our method allows improving the physical and mechanical properties of wood bark plastic composites based on a pressing temperature of 170oC.

2012 ◽  
Vol 31 (5) ◽  
pp. 341-350 ◽  
Author(s):  
Hossein Khanjanzadeh ◽  
Taghi Tabarsa ◽  
Alireza Shakeri

Several composites based on recycled—virgin polypropylene, wood flour and organically modified montmorillonite (commonly called ‘nanoclay’) were prepared by melt compounding. This paper aims to evaluate the potential for the use of recycled polypropylene and underutilized wood flour as material for the development of wood–plastic composites, as well as reinforcement effect of organically modified montmorillonite on them. In order to improve the poor interfacial interaction between the hydrophilic wood flour and hydrophobic polypropylene matrix, as well as polypropylene–organically modified montmorillonite, maleic anhydride-grafted polypropylene was used as a compatibilizer. Some mechanical and physical properties were evaluated. Findings of this work show that both recycled and virgin polypropylene can be used in manufacture of wood–plastic composites and there is no significant difference in the properties of resulting nanocomposites. It was found that mechanical properties of polypropylene containing 40wt% wood flour reinforcement remain essentially unchanged when the virgin polypropylene in the matrix is replaced be recycled polypropylene. Morphologies of the nanocomposites were analyzed by scanning electron microscopy and X-ray diffraction, and the results showed increased d-spacing of clay layers indicating enhanced compatibility between polypropylene and clay and wood flour. Consequently, polypropylene recycled from postconsumer applications can be used in high-value nanocomposites without going the expense of separating out impurities from the polymer.


2018 ◽  
Vol 777 ◽  
pp. 499-507 ◽  
Author(s):  
Ossi Martikka ◽  
Timo Kärki ◽  
Qing Ling Wu

3D printing has rapidly become popular in both industry and private use. Especially fused deposition modeling has increased its popularity due to its relatively low cost. The purpose of this study is to increase knowledge in the mechanical properties of parts made of wood-plastic composite materials by using 3D printing. The tensile properties and impact strength of two 3D-printed commercial wood-plastic composite materials are studied and compared to those made of pure polylactic acid. Relative to weight –mechanical properties and the effect of the amount of fill on the properties are also determined. The results indicate that parts made of wood-plastic composites have notably lower tensile strength and impact strength that those made of pure polylactic acid. The mechanical properties can be considered sufficient for low-stress applications, such as visualization of prototypes and models or decorative items.


BioResources ◽  
2015 ◽  
Vol 11 (1) ◽  
Author(s):  
Farhad Arwinfar ◽  
Seyyed Khalil Hosseinihashemi ◽  
Ahmad Jahan Latibari ◽  
Amir Lashgari ◽  
Nadir Ayrilmis

2018 ◽  
Vol 7 (1) ◽  
Author(s):  
Mayang Archila ◽  
Farah Diba ◽  
Dina Setyawati ◽  
. Nurhaida

The objective of this research is to evaluate the effect of the number of composite layers on the quality of the composite board from sago bark waste and plastic waste, and the number of composite layers that produce the best quality on composite board. The composite board is made with size 30 cm x 30 cm x 1 cm. The composition and division of the material was carried out manually with the polypropylene distribution divided into three parts: the front and rear respectively of 15%, and the center 70% of the plastic weight. Target density of composite boards was 0.7 g / cm3. The treatment used is based on the number of layers composing, which is 5 layers, 7 layers, 9 layers, 11 layers and 13 layers. After mixed the sago bark particle and waste of polypropylene, the materials then compressed with hot press at 180oC with pressure about ± 25 kg / cm2 for 10 minutes. The composite boards then tested the quality included physical and mechanical properties. Testing of physical and mechanical properties refers to JIS A 5908-2003 standard. Physical properties consist of density, moisture content, thickness swelling, and water absorption. Mechanical properties consist of modulus of rupture, modulus of elasticity, internal bonding, and modulus of screw holding strength. The study used a completely randomized design experiment consisting of 5 treatments and 3 replications. The results showed the average value of composite density was range between 0.6962 – 0.7896 g/cm3, the moisture content was range between 4.3388 % - 6.8066%, the thickness swelling was range between 8.2605% - 11.9615%, and water absorption was range between 17.2380% - 22.3867%. The average value of modulus of rupture was range between 60,0632 kg/cm2 – 64,4068 kg/cm2, the modulus of elasticity was range between 17935,1813g/cm2 – 32841,8278 kg/cm2, the internal bonding was range between 1,9268 kg/cm2  - 5,4119 kg/cm2, and the modulus of screw holding strength was range between 78,2530 kg/cm2 – 92,9677 kg/cm2. The composite board made from sago stem bark waste and polypropylene waste plastic with 13 layers treatment is the best composite board and fulfilled the JIS A 5908-2003 standard. Keywords: bark of sago, composite boards, layer of composite, polypropylenes plastic, waste


2020 ◽  
Vol 981 ◽  
pp. 144-149
Author(s):  
Ros Azlinawati Ramli ◽  
Muhammad Syafiq Zulkifli ◽  
Nurul Ekmi Rabat

The objective of this research is to investigate the effect of incorporating graphite filler on mechanical, thermal and morphological properties of wood recycled plastic composites (WrPC). WrPC was prepared using recycled polypropylene (rPP), kenaf core, maleic anhydride polypropylene (MAPP) and graphite filler. The graphite content in WrPC is 3 phr. All materials were premixed manually and fed into a single screw extruder and compression molded to prepare mechanical test specimens. The effect of graphite on tensile properties, impact strength, glass transition temperature (Tg) and morphological properties of WrPC were studied. Tensile strength was increased from 6.81 MPa to 10.07 MPa due to stronger interfacial adhesion between graphite and kenaf/rPP. However, the tensile modulus decreased significantly with the incorporation of graphite. Impact strength of WrPC was increased from 2.48 kJ/m2 to 2.83 kJ/m2 due to the present of graphite that gave effective distribution of applied stress and increase resistance of crack propagation. DSC results indicated that Tg of graphite/WrPC is comparable to WPC at 163°C. The internal structure of WrPC showed the addition of graphite had filled the voids and lead to smooth morphology.


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