Acoustic Properties of a New Composite Material Obtained from Feather Flour and Recycled Polypropylene

Sustainable materials made from recycled materials are an alternative to traditional materials (synthetic ones) and present a lower environmental impact. Due to the fact that natural fibers were successfully used to produce environmentally friendly sound adsorbing materials, biocomposites made from recycled polypropylene (PPR), feathers flour (FF) with / without compatibilizers (C) were obtained and characterized from the point of view of their acoustical behavior. Obtained materials were characterized also from the morphological and compositional point of view by scanning electron microscopy and thermal gravimetric analysis. All tested samples presented sound adsorption properties but the best results were obtained for the biocomposites with FF content of 10%-20%.

Glass Powder Additive on Recycled Polypropylene Filaments: A Sustainable Material in 3D Printing

This study aimed to characterize the effect of a glass powder additive on recycled polypropylene (rPP) materials from food packaging to be used as filaments in material extrusion (MEX) 3D printing applications. The composite filaments studied were rPP filaments with glass powder (GP) additive in the 2.5%, 5%, and 10% fractions. As a baseline, the filaments made of pure virgin PP and rPP without additive were used. The filament that has been successfully made is then printed into a tensile test specimen and an impact test to observe its mechanical properties. Fourier-transform infrared spectroscopy (FTIR) characterization was also carried out to determine the effect of chemical bonding and thermal characterization using thermogravimetric analysis (TGA) and differential scanning calorimetry (DSC). The results of FTIR characterization on the sample rPP + 10% do not show a typical peak shift of PP, but give rise to new peaks at wavenumbers of 1000 cm−1 (Si-O-Na), 890 cm−1 (Si-H) and 849 cm−1 (O-Si-O), which indicate the typical peaks of the glass constituent compounds. In the thermal characteristics, the addition of GP shows the improved stability of mass changes to heat and increases the melting temperature of rPP. The ultimate tensile strength and Young’s modulus for rPP-based specimens with 10% GP additive showed an increase of 38% and 42% compared to PP specimens. In addition to the improved mechanical strength, the addition of GP also reduces the bending deformation, which can be well controlled, and reduces curvature, which is a problem in semicrystalline polymer-based filaments.

Fatigue Characteristic and Weibull Analysis of Sustainable Rubberwood Flour/Recycled Polypropylene Composites

Although there is a perpetual interest in natural fibre composite, the fatigue data and their durability behaviour is still lacking, thus limiting their potential use in high-end applications. In this study, wood polymer composite made from rubberwood flour and recycled polypropylene was subjected to a tension-tension fatigue test in order to investigate their fatigue characteristic. Hysteresis loop was captured in order to establish their stress to number of failure (S-N) curve. The fatigue strength of the composite strongly depends on the stress amplitude. At the lowest stress level, the fatigue life of the composite exceeds the 1.5 million cycles limit, suggesting that the endurance limit for composite materials to be 11.06 MPa. The residual modulus and energy dissipated are plotted as a function of number of fatigue cycles. As the cycles progress, the residual modulus fall and dissipated energy increase indicated the cyclic damage in the composite structure. Two parameters Weibull probability were used to statically analyse the fatigue life and reliability of the rubberwood/recycled polypropylene composite. The S-N curve was plotted at different reliability index (RI = 0.1, 0.368, 0.5, 0.9, 0.99) using Weibull data. This data is used to identify the first failure time and design limits of the materials.

ASSESSMENT OF THE DEGREE AND SOURCE OF POLYOLEFIN RECYCLATES CONTAMINATION

This study has the aim of analysing the degree of contamination of recycled polyolefin purchased from the market by focusing on the content of polycyclic aromatic hydrocarbons (PAHs). Additionally, the impact of the mechanical recycling process on the polyolefin chemical quality was investigated. Results indicated that recycled polyethylene (PE) had higher PAHs concentrations by 10 to 20 folds in comparison to the pristine PE. Similarly, recycled polypropylene (PP) indicated higher PAHs concentrations in comparison to the virgin polypropylene, yet with lower degree of difference. Analysing the 8 indicators assigned by the Regulation EU 1272/2013 amending REACH Annex XVII, all recycled specimens showed concentrations lower than the limit of 0.5 mg kg-1, which indicates that there is no restriction in material’s utilisation. This study functioned as a preliminary assessment to check the suitability of recycled plastics for their further utilisation. Additionally, the study indicates that polyolefin can experience quality deterioration when uncontrolled recycling conditions are applied.

Thermal Stability and Crystallization Behavior of Contaminated Recycled Polypropylene for Food Contact

Polypropylene is one of the most widely used polymers, especially in the food packaging industry, which causes negative environmental effects. Recycling is a good option to partially solve this environmental problem. Thus, the polymer was contaminated with a cocktail to simulate the conditions of disposal and recycling following FDA guidelines. The influence of contaminants on recycled PP was analyzed by quiescent and nonquiescent crystallization. It was found that the contaminants alter the crystallization flow since longer induction times were observed for all contaminated samples. Also, the thermal behavior was performed considering that the thermogravimetric (TGA) results indicated an increase in the stability with the presence of contaminants. Therefore, a deep investigation using the induced oxidation time (OIT) and induced oxidation temperature (OITD) was performed. The contaminants play an important role in the crystallization process, as well as, in the degradation of the samples. Furthermore, the use of TGA and DSC as complementary techniques is fundamental to analyze this influence.

Development and Characterization of a 3D Printed Cocoa Bean Shell Filled Recycled Polypropylene for Sustainable Composites

Natural filler-based composites are an environmentally friendly and potentially sustainable alternative to synthetic or plastic counterparts. Recycling polymers and using agro-industrial wastes are measures that help to achieve a circular economy. Thus, this work presents the development and characterization of a 3D printing filament based on recycled polypropylene and cocoa bean shells, which has not been explored yet. The obtained composites were thermally and physically characterized. In addition, the warping effect, mechanical, and morphological analyses were performed on 3D printed specimens. Thermal analysis exhibited decreased thermal stability when cacao bean shell (CBS) particles were added due to their lignocellulosic content. A reduction in both melting enthalpy and crystallinity percentage was identified. This is caused by the increase in the amorphous structures present in the hemicellulose and lignin of the CBS. Mechanical tests showed high dependence of the mechanical properties on the 3D printing raster angle. Tensile strength increased when a raster angle of 0° was used, compared to specimens printed at 90°, due to the load direction. Tensile strength and fracture strain were improved with CBS addition in specimens printed at 90°, and better bonding between adjacent layers was achieved. Electron microscope images identified particle fracture, filler-matrix debonding, and matrix breakage as the central failure mechanisms. These failure mechanisms are attributed to the poor interfacial bonding between the CBS particles and the matrix, which reduced the tensile properties of specimens printed at 0°. On the other hand, the printing process showed that cocoa bean shell particles reduced by 67% the characteristic warping effect of recycled polypropylene during 3D printing, which is advantageous for 3D printing applications of the rPP. Thereby, potential sustainable natural filler composite filaments for 3D printing applications with low density and low cost can be developed, adding value to agro-industrial and plastic wastes.