scholarly journals Methodology on Establishing Multivariate Failure Thresholds for Improved Remaining Useful Life Prediction in PHM

2021 ◽  
Vol 13 (1) ◽  
Author(s):  
Wenzhe Li ◽  
Xiaodong Jia ◽  
Yuan-Ming Hsu ◽  
Youwen Liu ◽  
Jay Lee
Keyword(s):  
Particle Filter ◽  
Health Management ◽  
Likelihood Estimation ◽  
Remaining Useful Life ◽  
Function Parameter ◽  
Copula Model ◽  
Single Variable ◽  
Future System ◽  
Multiple Variables ◽  
Useful Life

Prognostics and Health Management (PHM) methodologies and techniques have been much widely studied in the academia and practiced by the industry in recent years. Prognostic approaches commonly try to establish the relationship between Remaining Useful Life (RUL) and a single variable or health indicator (HI) which can be obtained from multi-sensor fusion or data-driven models. However, simply relying on a single variable could reduce RUL prediction robustness when it is less representative of the system health conditions. Taking multiple variables into consideration for RUL prediction, quantifying operating risks and determining multivariate failure threshold is essential yet rarely studied. Generally, there are three major challenges that limit the practicality of this topic. 1) How to determine the multivariate failure threshold? 2) How to quantify operation risks based on multiple variables?  3) How to make reliable extrapolations of future conditions? To address these questions, this paper proposes 1) a novel copula model to determine multivariate failure threshold, and 2) a Maximum Likelihood Estimation enhanced similarity-based Particle Filter (MLE-SMPF) to predict future system conditions. In the proposed methodology, the health assessment is firstly performed to obtain HI trajectory. The copula risk quantification model is then trained by two variables HI and life. The proposed copula model can easily include multiple variables compared with our previously published approach using bivariate Weibull Distribution[1]. Afterward, MLE-SMPF is used to extrapolate future HI for testing data. The prediction capability is further improved compared with [2] by introducing MLE for Particle Filter transition function parameter initialization. Finally, the system RUL is determined from the failure threshold which is obtained according to the quantified operation risk. The proposed methodology is validated on the C-MAPSS data from the PHM data competition 2008 hosted by PHM society. The result outperforms most of the benchmarks from recent publications. The proposed methodology is easy to transfer to other potential machine prognostic applications.

PHM of Leadfree Interconnects Using Resistance Spectroscopy Based Particle Filter Models for Shock and Vibration Environments

2011 ◽  
Author(s):  
Pradeep Lall ◽  
Ryan Lowe ◽  
Kai Goebel
Keyword(s):  
Particle Filter ◽  
State Space ◽  
Feature Vector ◽  
Health Management ◽  
Residual Life ◽  
The State ◽  
Remaining Useful Life ◽  
Damage Initiation ◽  
State Variable ◽  
Useful Life

Electronic assemblies have been monitored using state-space vectors from resistance spectroscopy, phase-sensitive detection and particle filtering (PF) to quantify damage initiation, progression and remaining useful life of the electronic assembly. A prognostication health management (PHM) methodology has been presented for electronic components subjected to mechanical shock and vibration. The presented methodology is an advancement of the state-of-art, which presently focuses on reactive failure detection and provides limited or no insight into the system reliability and residual life. Previously damage initiation, damage progression, and residual life in the pre-failure space has been correlated with micro-structural damage based proxies, feature vectors based on time, spectral and joint time-frequency characteristics of electronics [Lall2004a-d, 2005a-b, 2006a-f, 2007a-e, 2008a-f]. Precise resistance measurements based on the resistance spectroscopy method have been used to monitor interconnects for damage and prognosticate failure [Lall 2009a,b, 2010a,b, Constable 1992, 2001]. In this paper, the effectiveness of the proposed particle filter and resistance spectroscopy based approach in a prognostic health management (PHM) framework has been demonstrated for electronics. The measured state variable has been related to the underlying damage state using non-linear finite element analysis. The particle filter has been used to estimate the state variable, rate of change of the state variable, acceleration of the state variable and construct a feature vector. The estimated state-space parameters have been used to extrapolate the feature vector into the future and predict the time-to-failure at which the feature vector will cross the failure threshold. Remaining useful life has been calculated based on the evolution of the state space feature vector. Standard prognostic health management metrics were used to quantify the performance of the algorithm against the actual remaining useful life. Application to part replacement decisions for ultra-high reliability system has been demonstrated. Using the technique described in the paper the appropriate time to reorder a replacement part could be monitored, and defended statistically. Robustness of the prognostication algorithm has been quantified using standard performance evaluation metrics.

Remaining useful life estimation: a review on stochastic process-based approaches

2020 ◽  
Vol 14 ◽  
Author(s):  
Dangbo Du ◽  
Jianxun Zhang ◽  
Xiaosheng Si ◽  
Changhua Hu
Keyword(s):  
Stochastic Process ◽  
Health Management ◽  
Remaining Useful Life ◽  
Future Trends ◽  
Prognostics And Health Management ◽  
Inverse Gaussian ◽  
Life Estimation ◽  
Inverse Gaussian Process ◽  
Pros And Cons ◽  
Useful Life

Background: Remaining useful life (RUL) estimation is the central mission to the complex systems’ prognostics and health management. During last decades, numbers of developments and applications of the RUL estimation have proliferated. Objective: As one of the most popular approaches, stochastic process-based approach has been widely used for characterizing the degradation trajectories and estimating RULs. This paper aimed at reviewing the latest methods and patents on this topic. Methods: The review is concentrated on four common stochastic processes for degradation modelling and RUL estimation, i.e., Gamma process, Wiener process, inverse Gaussian process and Markov chain. Results: After a briefly review of these four models, we pointed out the pros and cons of them, as well as the improvement direction of each method. Conclusion: For better implementation, the applications of these four approaches on maintenance and decision-making are systematically introduced. Finally, the possible future trends are concluded tentatively.

scholarly journals Remaining useful life prediction for lithium-ion battery by combining an improved particle filter with sliding-window gray model

2020 ◽  
Vol 6 ◽  
pp. 2086-2093
Author(s):  
Lin Chen ◽  
Jingjing An ◽  
Huimin Wang ◽  
Mo Zhang ◽  
Haihong Pan
Keyword(s):  
Particle Filter ◽  
Lithium Ion Battery ◽  
Life Prediction ◽  
Lithium Ion ◽  
Sliding Window ◽  
Remaining Useful Life ◽  
Gray Model ◽  
Useful Life

Application of Prognostics and Health Management (PHM) to Software System Fault and Remaining Useful Life (RUL) Prediction

2021 ◽  
Author(s):  
Mohammad Rubyet Islam ◽  
Peter Sandborn
Keyword(s):  
Health Management ◽  
Standard Test ◽  
Remaining Useful Life ◽  
Software Systems ◽  
Prognostics And Health Management ◽  
Performance Parameters ◽  
Statistical Validation ◽  
Useful Life ◽  
Test Beds

Abstract Prognostics and Health Management (PHM) is an engineering discipline focused on predicting the point at which systems or components will no longer perform as intended. The prediction is often articulated as a Remaining Useful Life (RUL). RUL is an important decision-making tool for contingency mitigation, i.e., the prediction of an RUL (and its associated confidence) enables decisions to be made about how and when to maintain the system. PHM is generally applied to hardware systems in the electronics and non-electronics application domains. The application of PHM (and RUL) concepts has not been explored for application to software. Today, software (SW) health management is confined to diagnostic assessments that identify problems, whereas prognostic assessment potentially indicates when in the future a problem will become detrimental to the operation of the system. Relevant areas such as SW defect prediction, SW reliability prediction, predictive maintenance of SW, SW degradation, and SW performance prediction, exist, but all represent static models, built upon historical data — none of which can calculate an RUL. This paper addresses the application of PHM concepts to software systems for fault predictions and RUL estimation. Specifically, we wish to address how PHM can be used to make decisions for SW systems such as version update, module changes, rejuvenation, maintenance scheduling and abandonment. This paper presents a method to prognostically and continuously predict the RUL of a SW system based on usage parameters (e.g., numbers and categories of releases) and multiple performance parameters (e.g., response time). The model is validated based on actual data (on performance parameters), generated by the test beds versus predicted data, generated by a predictive model. Statistical validation (regression validation) has been carried out as well. The test beds replicate and validate faults, collected from a real application, in a controlled and standard test (staging) environment. A case study based on publicly available data on faults and enhancement requests for the open-source Bugzilla application is presented. This case study demonstrates that PHM concepts can be applied to SW systems and RUL can be calculated to make decisions on software version update or upgrade, module changes, rejuvenation, maintenance schedule and total abandonment.

Prognostics Health Management Model for LED Package Failure Under Contaminated Environment

2015 ◽  
Author(s):  
Pradeep Lall ◽  
Hao Zhang ◽  
Lynn Davis
Keyword(s):  
Health Management ◽  
Luminous Flux ◽  
The State ◽  
Remaining Useful Life ◽  
Integrating Sphere ◽  
State Estimator ◽  
Acceptable Error ◽  
Color Shift ◽  
Useful Life ◽  
The Impact

The reliability consideration of LED products includes both luminous flux drop and color shift. Previous research either talks about luminous maintenance or color shift, because luminous flux degradation usually takes very long time to observe. In this paper, the impact of a VOC (volatile organic compound) contaminated luminous flux and color stability are examined. As a result, both luminous degradation and color shift had been recorded in a short time. Test samples are white, phosphor-converted, high-power LED packages. Absolute radiant flux is measured with integrating sphere system to calculate the luminous flux. Luminous flux degradation and color shift distance were plotted versus aging time to show the degradation pattern. A prognostic health management (PHM) method based on the state variables and state estimator have been proposed in this paper. In this PHM framework, unscented kalman filter (UKF) was deployed as the carrier of all states. During the estimation process, third order dynamic transfer function was used to implement the PHM framework. Both of the luminous flux and color shift distance have been used as the state variable with the same PHM framework to exam the robustness of the method. Predicted remaining useful life is calculated at every measurement point to compare with the tested remaining useful life. The result shows that state estimator can be used as the method for the PHM of LED degradation with respect to both luminous flux and color shift distance. The prediction of remaining useful life of LED package, made by the states estimator and data driven approach, falls in the acceptable error-bounds (20%) after a short training of the estimator.

scholarly journals Remaining Useful Life Prediction for Rotating Machinery Based on Optimal Degradation Indicator

2017 ◽  
Vol 2017 ◽  
pp. 1-12 ◽  
Author(s):  
Aisong Qin ◽  
Qinghua Zhang ◽  
Qin Hu ◽  
Guoxi Sun ◽  
Jun He ◽  
...  
Keyword(s):  
Health Management ◽  
Rotating Machinery ◽  
Remaining Useful Life ◽  
Programming Algorithm ◽  
Wiener Model ◽  
New Approach ◽  
Degradation Modeling ◽  
Proposed Model ◽  
Useful Life ◽  
Degradation Indicator

Remaining useful life (RUL) prediction can provide early warnings of failure and has become a key component in the prognostics and health management of systems. Among the existing methods for RUL prediction, the Wiener-process-based method has attracted great attention owing to its favorable properties and flexibility in degradation modeling. However, shortcomings exist in methods of this type; for example, the degradation indicator and the first predicting time (FPT) are selected subjectively, which reduces the prediction accuracy. Toward this end, this paper proposes a new approach for predicting the RUL of rotating machinery based on an optimal degradation indictor. First, a genetic programming algorithm is proposed to construct an optimal degradation indicator using the concept of FPT. Then, a Wiener model based on the obtained optimal degradation indicator is proposed, in which the sensitivities of the dimensionless parameters are utilized to determine the FPT. Finally, the expectation of the predicted RUL is calculated based on the proposed model, and the estimated mean degradation path is explicitly derived. To demonstrate the validity of this model, several experiments on RUL prediction are conducted on rotating machinery. The experimental results indicate that the method can effectively improve the accuracy of RUL prediction.

Remaining useful life prediction of lithium-ion battery with unscented particle filter technique

2013 ◽  
Vol 53 (6) ◽  
pp. 805-810 ◽  
Author(s):  
Qiang Miao ◽  
Lei Xie ◽  
Hengjuan Cui ◽  
Wei Liang ◽  
Michael Pecht
Keyword(s):  
Particle Filter ◽  
Lithium Ion Battery ◽  
Life Prediction ◽  
Lithium Ion ◽  
Remaining Useful Life ◽  
Filter Technique ◽  
Unscented Particle Filter ◽  
Useful Life

Aircraft Fleet Maintenance Planning Using Combined Cost Benefit Model and Branch and Bound

2013 ◽  
Author(s):  
Behnam Razavi ◽  
Farrokh Sassani
Keyword(s):  
Branch And Bound ◽  
Health Management ◽  
Cost Benefit ◽  
Remaining Useful Life ◽  
Maintenance Planning ◽  
Flight Delays ◽  
Engine Operation ◽  
Maintenance And Repair ◽  
Flight Schedules ◽  
Useful Life

The tasks of maintenance and repair without optimal planning can be costly and result in prolonged maintenance times, reduced availability and possible flight delays. Aircraft manufacturers and maintainers see significant benefits in constantly improving Health Management and Maintenance (HMM) practices by deploying the most effective maintenance planning strategies. The planning of the maintenance and repair is a complex task due to chain dependency of engines to aircraft, and aircraft to the flight schedules. This paper presents a scheduling method for determining the time of maintenance based on the historical engine operation data in order to maximize the use of estimated remaining useful life of the engines as well as lowering the cost and duration of the downtime. The Time-on-Wing (TOW) data is used in conjunction with probability density functions to determine the shape of the respective distribution of the time of maintenance to minimize the loss of expected remaining useful life. Data from each engine with most chance of failure is then selected and fed into an extended Branch and Bound (B&B) routine to determine the best optimum sequence for entering the facility in order to minimize the waiting time.

Remaining useful life prediction of lithium‐ion battery based on extended Kalman particle filter

2019 ◽  
Vol 44 (3) ◽  
pp. 1724-1734 ◽  
Author(s):  
Bin Duan ◽  
Qi Zhang ◽  
Fei Geng ◽  
Chenghui Zhang
Keyword(s):  
Particle Filter ◽  
Lithium Ion Battery ◽  
Life Prediction ◽  
Lithium Ion ◽  
Remaining Useful Life ◽  
Useful Life

scholarly journals Remaining Useful Life Estimation of Aircraft Engines Using a Joint Deep Learning Model Based on TCNN and Transformer

2021 ◽  
Vol 2021 ◽  
pp. 1-14
Author(s):  
Hai-Kun Wang ◽  
Yi Cheng ◽  
Ke Song
Keyword(s):  
Deep Learning ◽  
Working Conditions ◽  
Health Management ◽  
Remaining Useful Life ◽  
Aircraft Engines ◽  
Key Technology ◽  
Life Estimation ◽  
Useful Life ◽  
New Generation ◽  
Deep Learning Model

The remaining useful life estimation is a key technology in prognostics and health management (PHM) systems for a new generation of aircraft engines. With the increase in massive monitoring data, it brings new opportunities to improve the prediction from the perspective of deep learning. Therefore, we propose a novel joint deep learning architecture that is composed of two main parts: the transformer encoder, which uses scaled dot-product attention to extract dependencies across distances in time series, and the temporal convolution neural network (TCNN), which is constructed to fix the insensitivity of the self-attention mechanism to local features. Both parts are jointly trained within a regression module, which implies that the proposed approach differs from traditional ensemble learning models. It is applied on the Commercial Modular Aero-Propulsion System Simulation (C-MAPSS) dataset from the Prognostics Center of Excellence at NASA Ames, and satisfactory results are obtained, especially under complex working conditions.

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