Laboratory plant for evaluation of burnout rate of various materials

2021 ◽  
pp. 19-23
Author(s):  
Н.П. Копылов ◽  
Е.Ю. Сушкина ◽  
В.И. Новикова ◽  
В.В. Яшин
Keyword(s):  
Induction Period ◽  
Flame Retardant ◽  
Polyurethane Foam ◽  
Beech Wood ◽  
Polyurethane Foams ◽  
Air Flow Rate ◽  
Linear Section ◽  
Significant Discrepancy ◽  
Burnout Rate ◽  
Burn Rate

Описана методика исследования скорости выгорания различных материалов. Для реализации методики создана лабораторная установка. Экспериментально установлено, что процесс выгорания материалов зависит от температуры реактора и скорости воздушного потока. Кривая выгорания имеет S-образный вид и три характерных участка: индукционный период, линейный участок и участок реакции, где происходит выгорание углеродистого остатка. В табличной форме представлены результаты исследования некоторых широко распространенных материалов. The article describes a method for studying the burnout rate of various materials. There was created the laboratory plant for implementation of the method. It is experimentally established that the process of burnout of materials depends on the temperature of the reactor and the air flow rate. The burn-up curve has an S-shape and three characteristic sections: the induction period, the linear section, and the reaction section where the carbon residue burns out. The article presents the results of study of some widely distributed materials in tabular form. The mass burn rate of beech wood is 1.5 times higher than that one of pine. Perhaps this is due to the impregnation of beech with furniture varnish, since the sample was part of the furniture lining. It is noteworthy that significant discrepancy in the burn-up rates was obtained during combustion of samples of different brands of polyurethane foams. So, for hard polyurethane foam - “izolan 2”, which has a flame retardant in its composition, burnout curves with longer induction period are obtained (as a result of flame retardant action). However, the burnout rate is higher in comparison with soft polyurethane foam without flame retardant (foam rubber). The composition of the material “isolan-2”. Rubber also has a long induction period, but a high burnout rate.

Gamma-irradiation-induced micro-structural variations in flame-retardant polyurethane foam using synchrotron X-ray micro-tomography

2019 ◽  
Vol 26 (5) ◽  
pp. 1797-1807 ◽  
Author(s):  
A. K. Agrawal ◽  
B. Singh ◽  
Y. S. Kashyap ◽  
M. Shukla ◽  
B. S. Manjunath ◽  
...  
Keyword(s):  
Gamma Irradiation ◽  
Flame Retardant ◽  
Polyurethane Foam ◽  
Polyurethane Foams ◽  
Structural Variations ◽  
Polymer Foam ◽  
Average Cell Size ◽  
Average Cell ◽  
X Ray ◽  
Cellular Microstructure

Flame-retardant polyurethane foams are potential packing materials for the transport casks of highly active nuclear materials for shock absorption and insulation purposes. Exposure of high doses of gamma radiation causes cross-linking and chain sectioning of macromolecules in this polymer foam, which leads to reorganization of their cellular microstructure and thereby variations in physico-mechanical properties. In this study, in-house-developed flame-retardant rigid polyurethane foam samples were exposed to gamma irradiation doses in the 0–20 kGy range and synchrotron radiation X-ray micro-computed tomography (SR-µCT) imaging was employed for the analysis of radiation-induced morphological variations in their cellular microstructure. Qualitative and quantitative analysis of SR-µCT images has revealed significant variations in the average cell size, shape, wall thickness, orientations and spatial anisotropy of the cellular microstructure in polyurethane foam.

Novel flame retardant flexible polyurethane foam: plasma induced graft-polymerization of phosphonates

RSC Advances ◽  
2015 ◽  
Vol 5 (78) ◽  
pp. 63853-63865 ◽  
Author(s):  
Maude Jimenez ◽  
Nicolas Lesaffre ◽  
Séverine Bellayer ◽  
Renaud Dupretz ◽  
Marianne Vandenbossche ◽  
...  
Keyword(s):  
Flame Retardant ◽  
Polyurethane Foam ◽  
Flame Retardancy ◽  
Graft Polymerization ◽  
Polyurethane Foams ◽  
Flexible Polyurethane Foam ◽  
Flexible Polyurethane

Flame retardancy of flexible polyurethane foams has become an issue due to very severe regulations.

The effects of N,N-(pyromellitoyl)-bis-l-phenylalanine diacid ester glycol on the flame retardancy and physical–mechanical properties of rigid polyurethane foams

2018 ◽  
Vol 36 (6) ◽  
pp. 535-545 ◽  
Author(s):  
Daikun Jia ◽  
Yi Tong ◽  
Jin Hu
Keyword(s):  
Flame Retardant ◽  
Polyurethane Foam ◽  
Flame Retardancy ◽  
Cone Calorimeter ◽  
Oxygen Index ◽  
Polyurethane Foams ◽  
Initial Decomposition Temperature ◽  
Limiting Oxygen Index ◽  
Rigid Polyurethane Foams ◽  
Upper Limit

Flame-retardant rigid polyurethane foams incorporating N,N-(pyromellitoyl)-bis-l-phenylalanine diacid ester glycol have been prepared. After adding N,N-(pyromellitoyl)-bis-l-phenylalanine diacid ester glycol, the density and compressive strength of the polyurethane foams were seen to decrease. The flame retardancy of the polyurethane foams has been characterized by limiting oxygen index, upper limit–94, and cone calorimeter tests. The polyurethane foam with 2.27 wt% N,N-(pyromellitoyl)-bis-l-phenylalanine diacid ester glycol gave a highest limiting oxygen index of 33.4%, and the peak heat release rate of polyurethane foam reduced to 19.5 kW/m2 from 47.6 kW/m2 of PU-0 without N,N-(pyromellitoyl)-bis-l-phenylalanine diacid ester glycol. Upper limit–94 revealed N,N-(pyromellitoyl)-bis-l-phenylalanine diacid ester glycol did not change the burning rating, and all polyurethane foams had passed V-0 rating. The thermal stability of polyurethane foams has been investigated by thermogravimetric analyzer. N,N-(pyromellitoyl)-bis-l-phenylalanine diacid ester glycol significantly increased the initial decomposition temperature of polyurethane foams and their residues. In addition, the morphology of residual char from the flame-retarded polyurethane foams after cone calorimeter tests has also been characterized by digital photographs. The results indicated that N,N-(pyromellitoyl)-bis-l-phenylalanine diacid ester glycol significantly enhanced the strength and compatibility of the char layer formed by the polyurethane foams. These results indicate that N,N-(pyromellitoyl)-bis-l-phenylalanine diacid ester glycol can improve both the quality and quantity of the char, which has a significant effect on the flame-retardant properties of the foam.

scholarly journals Enhancing the Fire Safety and Smoke Safety of Bio–Based Rigid Polyurethane Foam via Inserting a Reactive Flame Retardant Containing P@N and Blending Silica Aerogel Powder

Polymers ◽  
2021 ◽  
Vol 13 (13) ◽  
pp. 2140
Author(s):  
Guangxu Bo ◽  
Xiaoling Xu ◽  
Xiaoke Tian ◽  
Jiao Wu ◽  
Yunjun Yan
Keyword(s):  
Flame Retardant ◽  
Polyurethane Foam ◽  
Silica Aerogel ◽  
Strength Properties ◽  
Polyurethane Foams ◽  
Insulation Material ◽  
Rigid Polyurethane Foam ◽  
Total Heat Release ◽  
Building Insulation ◽  
Reactive Flame Retardant

Rigid polyurethane foams (RPUFs) are widely used in many fields, but they are easy to burn and produce a lot of smoke, which seriously endangers the safety of people’s lives and property. In this study, tetraethyl(1,5–bis(bis(2–hydroxypropyl)amino)pentane–1,5–diyl)bis(phosphonate) (TBPBP), as a phosphorus–nitrogen–containing reactive–type flame retardant, was successfully synthesized and employed to enhance the flame retardancy of RPUFs, and silica aerogel (SA) powder was utilized to reduce harmful fumes. Castor oil–based rigid polyurethane foam containing SA powder and TBPBP was named RPUF–T45@SA20. Compared with neat RPUF, the obtained RPUF–T45@SA20 greatly improved with the compressive strength properties and the LOI value increased by 93.64% and 44.27%, respectively, and reached the V–0 rank of UL–94 testing. The total heat release (THR) and total smoke production (TSP) of RPUF–T45@SA20 were, respectively, reduced by 44.66% and 51.89% compared to those of the neat RPUF. A possible flame–retardant mechanism of RPUF–T45@SA20 was also proposed. This study suggested that RPUF incorporated with TBPBP and SA powder is a prosperous potential composite for fire and smoke safety as a building insulation material.

scholarly journals Nitrogen/phosphorus synergistic flame retardant-filled flexible polyurethane foams: microstructure, compressive stress, sound absorption, and combustion resistance

RSC Advances ◽  
2019 ◽  
Vol 9 (37) ◽  
pp. 21192-21201 ◽  
Author(s):  
Ting-Ting Li ◽  
Mengfan Xing ◽  
Hongyang Wang ◽  
Shih-Yu Huang ◽  
Chengeng Fu ◽  
...  
Keyword(s):  
Flame Retardant ◽  
Polyurethane Foam ◽  
Sound Absorption ◽  
Heat Insulation ◽  
Polyurethane Foams ◽  
Rigid Polyurethane Foam ◽  
Flexible Polyurethane Foam ◽  
Synergistic Flame Retardant ◽  
Flexible Polyurethane ◽  
Nitrogen Phosphorus

Compared with a rigid polyurethane foam, a flexible polyurethane foam (FPUF) has more diversified applications including filtration, sound absorption, vibration-proofing, decoration, packaging, and heat insulation.

scholarly journals The pyrolysis behaviors of phosphorus-containing organosilicon compound modified ammonium polyphosphate with different phosphorus-containing groups, and their different flame-retardant mechanisms in polyurethane foam

RSC Advances ◽  
2018 ◽  
Vol 8 (48) ◽  
pp. 27470-27480 ◽  
Author(s):  
Yajun Chen ◽  
Linshan Li ◽  
Lijun Qian
Keyword(s):  
Flame Retardant ◽  
Polyurethane Foam ◽  
Organosilicon Compound ◽  
Polyurethane Foams ◽  
Ammonium Polyphosphate ◽  
Phosphorus Containing ◽  
Flame Retardant Properties

The centralized release of nonflammable gas and quick formation of crosslinked structure increase the flame retardant properties of polyurethane foams.

Mechanical and Flammability Properties of Green Polyurethane Foam with Alumina Trihydrate as Flame Retardant

2017 ◽  
Author(s):  
Amanda Silva ◽  
Enio Henrique Pires da Silva ◽  
Danilo Janes ◽  
Romeu Rony Cavalcante da Costa ◽  
Giovanna Gabriela Crem Silva
Keyword(s):  
Flame Retardant ◽  
Polyurethane Foam ◽  
Alumina Trihydrate

A greener and sustainable approach for converting polyurethane foam rejects into superior polyurethane coatings

2019 ◽  
Author(s):  
Chem Int
Keyword(s):  
Mechanical Properties ◽  
Polyurethane Foam ◽  
Sebacic Acid ◽  
Polyurethane Foams ◽  
Hexamethylene Diisocyanate ◽  
Alkali Resistance ◽  
Microwave Reaction ◽  
P Recycling ◽  
Amine Groups ◽  
Green Polymer

Recycling is a crucial area of research in green polymer chemistry. Various developments in recycling are driven by Environmental concerns, interest in sustainability and desire to decrease the dependence on non-renewable petroleum based materials. Polyurethane foams [PUF] are widely used due to their light weight and superior heat insulation as well as good mechanical properties. As per survey carried Polyurethane Foam Association, 12 metric tonnes of polyurethane foam are discharged during manufacturing and/or processing and hence recycling of PUF is necessary for better economics and ecological reasons. In present study, rejects of PUF is subjected to reaction with a diethylene amine in presence of sodium hydroxide [NaOH] as catalyst, as a result depolymerised product containing hydroxyl and amine groups is obtained. Conventional and Microwave reaction for depolymerizing polyurethane foam have been carried, and best results are obtained by Microwave reaction. Further depolymerised product with hydroxyl and amine functionalities are reacted with bis (2-hydroxyethyl terephthalate) [BHET] obtained by recycling polyethylene terephthalate [PET] and sebacic acid, with stannous oxalate [FASCAT 2100 series] as catalyst to obtain Polyester amides. These Polyester amides having hydroxyl and amino groups in excess are cured with isocyanates-hexamethylene diisocyanate biuret [HDI biuret] and isophorone diisocyanate [IPDI] for coating applications. The coated films are characterized using physical, mechanical and chemical tests, which shows comparable physical, mechanical properties but alkali resistance is poor.

Preparation and Characterization of Soybean Oil-based Flame Retardant Rigid Polyurethane Foams Containing Phosphaphenanthrene Groups

2020 ◽  
Vol 17 (10) ◽  
pp. 760-771
Author(s):  
Qirui Gong ◽  
Niangui Wang ◽  
Kaibo Zhang ◽  
Shizhao Huang ◽  
Yuhan Wang
Keyword(s):  
Soybean Oil ◽  
Flame Retardant ◽  
Chemical Structure ◽  
Cell Structure ◽  
Polyurethane Foams ◽  
Limiting Oxygen Index ◽  
Rigid Polyurethane Foams ◽  
Degradation Activation Energy ◽  
Ft Ir

A phosphaphenanthrene groups containing soybean oil based polyol (DSBP) was synthesized by epoxidized soybean oil (ESO) and 9,10-dihydro-oxa-10-phosphaphenanthrene-10-oxide (DOPO). Soybean oil based polyol (HSBP) was synthesized by ESO and H2O. The chemical structure of DSBP and HSBP were characterized with FT-IR and 1H NMR. The corresponding rigid polyurethane foams (RPUFs) were prepared by mixing DSBP with HSBP. The results revealed apparent density and compression strength of RPUFs decreased with increasing the DSBP content. The cell structure of RPUFs was examined by scanning electron microscope (SEM) which displayed the cells as spherical or polyhedral. The thermal degradation and flame retardancy of RPUFs were investigated by thermogravimetric analysis, limiting oxygen index (LOI), and UL 94 vertical burning test. The degradation activation energy (Ea) of first degradation stage reduced from 80.05 kJ/mol to 37.84 kJ/mol with 80 wt% DSBP. The RUPF with 80 wt% DSBP achieved UL94 V-0 rating and LOI 28.3. The results showed that the flame retardant effect was mainly in both gas phase and condensed phase.

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