scholarly journals Analysis of Welding Interface and Joint Properties of High Power Ultrasonic Welding of Aluminum Alloy

2021 ◽  
Vol 57 (6) ◽  
pp. 87
2011 ◽  
Vol 204-210 ◽  
pp. 2041-2044
Author(s):  
Kao Feng Yarn ◽  
King Kung Wu ◽  
Kai Hsing Ma ◽  
Wen Chung Chang

A new frequency-tracking control method to catch the optimal working frequency for the high power ultrasonic welding system is proposed. In a high power ultrasonic resonant system, the induced high temperature will change the working frequency. Therefore, the proposed control method to track the optimal working frequency becomes very attractive and important. This control method is practically implemented by a FPGA chip which basically includes two logic circuits. One logic circuit is to find the optimal working frequency automatically and the other one is to adjust the working frequency by detecting the working current simultaneously. Experimental results exhibit the new method can effectively control and track frequency for high power ultrasonic welding system.


Metals ◽  
2019 ◽  
Vol 9 (8) ◽  
pp. 873 ◽  
Author(s):  
Li ◽  
Cao

The Cu/Al dissimilar joint, welded by high-power ultrasonic welding technology, is still facing challenges despite the significant research attention it has attracted. In this work, the microstructure and mechanical properties of resistance heat-assisted high-power ultrasonic welding of Cu/Al are investigated, in order to obtain high-quality joints. The intermetallic compound (IMC) at the interface of hybrid welding is primarily composed of Al2Cu, and the additional resistance of heat reduces the thickness of this brittle IMC layer. The average shear stress for the joint prepared by hybrid welding is ~97 MPa, which is higher compared to the joint strength without resistance heat (90 MPa). Moreover, the duration of the hybrid welding process is shorter. Finally, the fracture of the hybrid weld is found to be a brittle–ductile hybrid mode.


2018 ◽  
Vol 97 (1-4) ◽  
pp. 833-844 ◽  
Author(s):  
Huan Li ◽  
Biao Cao ◽  
Jian Liu ◽  
Jingwei Yang

2008 ◽  
Author(s):  
Naoyuki Matsumoto ◽  
Yousuke Kawahito ◽  
Masami Mizutani ◽  
Seiji Katayama

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