Modelling intermetallic phase growth during high-power ultrasonic welding of copper and aluminum

2018 ◽  
Vol 35 ◽  
pp. 595-603 ◽  
Author(s):  
Jian Liu ◽  
Biao Cao ◽  
Jingwei Yang
Keyword(s):  
High Power ◽  
Intermetallic Phase ◽  
Ultrasonic Welding ◽  
Phase Growth ◽  
Power Ultrasonic

Automatic Frequency-Tracking Control for Ultrasound Welding System

2011 ◽  
Vol 204-210 ◽  
pp. 2041-2044
Author(s):  
Kao Feng Yarn ◽  
King Kung Wu ◽  
Kai Hsing Ma ◽  
Wen Chung Chang
Keyword(s):  
High Power ◽  
Tracking Control ◽  
Control Method ◽  
Ultrasonic Welding ◽  
Automatic Frequency ◽  
Frequency Tracking ◽  
Power Ultrasonic ◽  
Fpga Chip ◽  
Working Frequency ◽  
Welding System

A new frequency-tracking control method to catch the optimal working frequency for the high power ultrasonic welding system is proposed. In a high power ultrasonic resonant system, the induced high temperature will change the working frequency. Therefore, the proposed control method to track the optimal working frequency becomes very attractive and important. This control method is practically implemented by a FPGA chip which basically includes two logic circuits. One logic circuit is to find the optimal working frequency automatically and the other one is to adjust the working frequency by detecting the working current simultaneously. Experimental results exhibit the new method can effectively control and track frequency for high power ultrasonic welding system.

scholarly journals Microstructure and Mechanical Properties of Resistance Heat-Assisted High-Power Ultrasonic Dissimilar Welded Cu/Al Joint

Metals ◽  
2019 ◽  
Vol 9 (8) ◽  
pp. 873 ◽  
Author(s):  
Li ◽  
Cao
Keyword(s):  
Mechanical Properties ◽  
High Power ◽  
Welding Process ◽  
Ultrasonic Welding ◽  
Hybrid Welding ◽  
Research Attention ◽  
Microstructure And Mechanical Properties ◽  
Power Ultrasonic ◽  
Average Shear ◽  
Significant Research

The Cu/Al dissimilar joint, welded by high-power ultrasonic welding technology, is still facing challenges despite the significant research attention it has attracted. In this work, the microstructure and mechanical properties of resistance heat-assisted high-power ultrasonic welding of Cu/Al are investigated, in order to obtain high-quality joints. The intermetallic compound (IMC) at the interface of hybrid welding is primarily composed of Al2Cu, and the additional resistance of heat reduces the thickness of this brittle IMC layer. The average shear stress for the joint prepared by hybrid welding is ~97 MPa, which is higher compared to the joint strength without resistance heat (90 MPa). Moreover, the duration of the hybrid welding process is shorter. Finally, the fracture of the hybrid weld is found to be a brittle–ductile hybrid mode.

Modeling of high-power ultrasonic welding of Cu/Al joint

2018 ◽  
Vol 97 (1-4) ◽  
pp. 833-844 ◽  
Author(s):  
Huan Li ◽  
Biao Cao ◽  
Jian Liu ◽  
Jingwei Yang
Keyword(s):  
High Power ◽  
Ultrasonic Welding ◽  
Power Ultrasonic

Effect of high magnetic field on intermetallic phase growth in Ni–Al diffusion couples

2009 ◽  
Vol 472 (1-2) ◽  
pp. 525-529 ◽  
Author(s):  
Xiao Ren ◽  
Guo-Qing Chen ◽  
Wen-Long Zhou ◽  
Cheng-Wei Wu ◽  
Jun-Shan Zhang
Keyword(s):  
Magnetic Field ◽  
High Magnetic Field ◽  
Intermetallic Phase ◽  
Diffusion Couples ◽  
Phase Growth

The Sequence of the Phase Growth during Diffusion in Ti-Based Systems

2019 ◽  
Vol 38 (2019) ◽  
pp. 151-157 ◽  
Author(s):  
Bartek Wierzba ◽  
Wojciech J. Nowak ◽  
Daria Serafin
Keyword(s):  
Theoretical Analysis ◽  
Entropy Production ◽  
Diffusion Coefficients ◽  
Intermetallic Phase ◽  
Intermetallic Phases ◽  
Diffusion Couples ◽  
Intrinsic Diffusion ◽  
Phase Growth ◽  
Diffusion Paths

AbstractThe interdiffusion in Ti-based alloys was studied. It was shown that during diffusion at 1,123 K formation of four intermetallic phases occurs. The diffusion paths for six different diffusion couples were determined. Moreover, the entropy production was calculated – the approximation used for determination of the sequence of intermetallic phase formation. In theoretical analysis, the intrinsic diffusion coefficients were determined from the modified Wagner method.

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