Solution Heat Treatment and Cold Die Quenching in Forming AA 6xxx Sheet Components: Feasibility Study

Author(s):  
R.P. Garrett ◽  
J. Lin ◽  
T.A. Dean
Author(s):  
Omer El Fakir ◽  
Liliang Wang ◽  
Daniel Balint ◽  
John P. Dear ◽  
Jianguo Lin ◽  
...  

2005 ◽  
Vol 6-8 ◽  
pp. 673-680 ◽  
Author(s):  
R.P. Garrett ◽  
J. Lin ◽  
Trevor A. Dean

To overcome the major problems in forming aluminium sheet components, such as springback, low formability and microstructure variation a novel process is proposed in this paper. That is combined Solution Heat Treatment (SHT) hot stamping followed by cold die quenching. To determine the feasibility of such process a series of thermal-mechanical tests have been designed and carried out on aluminium alloy AA6082. Three aspects of the forming process are investigated and represented in the paper. The first is to investigate the effects of SHT proportions on the mechanical properties of the material. The second is the effects of quenching rates on the mechanical properties after SHT. The third is the effect of predeformation after the SHT and the quenching rate on the mechanical properties of the formed parts. Summaries are given for each aspect of the study. These tests are to investigate the effects of Solution Heat Treatment time proportion. Variables are also introduced during the cold die quenching, including clearance between the testpiece and dies as well as the applied load. Finally the relationship between quench rate and predeformation is investigated.


2014 ◽  
Vol 622-623 ◽  
pp. 241-248 ◽  
Author(s):  
Zhu Tao Shao ◽  
Qian Bai ◽  
Jian Guo Lin

Solution heat treatment, forming and in-die quenching (HFQ) is a patented process to form complex shape metal components at a high efficiency and a low cost. Conventional experiment approaches to determine forming limit curves (FLCs) at different strain paths are not applicable for the HFQ forming process. A novel biaxial tensile test rig is designed to overcome the difficulties and determine the FLCs at high temperatures based on the commercial Gleeble machine. This test device employs the circle plate and connecting rod mechanism in order to achieve different strain states, such as uniaxial tension, plane strain and biaxial tension. Resistance heating and air cooling are adopted to obtain an isothermal environment and to control cooling rates in Gleeble respectively. The designs of the cruciform specimen for this test are also introduced in this paper.


2014 ◽  
Vol 622-623 ◽  
pp. 596-602 ◽  
Author(s):  
Omer El Fakir ◽  
S. Das ◽  
I. Stone ◽  
G. Scamans ◽  
Z. Fan ◽  
...  

Interest in lightweight materials, particularly magnesium alloys, has increased significantly with rising efficiency requirements in the automotive sector. Magnesium is the lightest available structural metal, with a density approximately 35% lower than that of aluminium. The potential is great for magnesium to become a primary material used in future low carbon vehicle structures; however, there are significant obstacles, namely low ductility and formability, particularly at room temperature. The aim of this work is to present the feasibility of using the solution Heat treatment, Forming, and in-die Quenching (HFQ) process to produce complex shapes from a sheet magnesium alloy, and to use the results to verify a simulation of the process developed using commercial FE software. Uniaxial tensile tests were initially conducted to establish the optimum parameters for forming the part. Stamping trials were then carried out using these parameters, and a simulation set up modelling the forming operation. It was shown that the HFQ process could be used to form a successful component from this alloy, and that a good match was achieved between the results of the forming experiments and the simulation.


Author(s):  
S. Kimura ◽  
M. Sprenger ◽  
W. Kono ◽  
H. Takahashi ◽  
Y. Tongu

2020 ◽  
Author(s):  
Hemendra Patle ◽  
Venkateswarlu Badisha ◽  
Yogeshwar Chakrapani Venkatesan ◽  
Siva Irullappasamy ◽  
Ratna Sunil B ◽  
...  

Metals ◽  
2021 ◽  
Vol 11 (5) ◽  
pp. 819
Author(s):  
Changsheng Li ◽  
Kun Li ◽  
Jingbo Dong ◽  
Jinyi Ren ◽  
Yanlei Song

The effect of aging on the precipitates, mechanical and magnetic properties of Fe-21Cr-15Ni-6Mn-Nb low magnetic stainless steel were investigated. The steel was aged at 550–750 °C for 2 h after solution heat treatment at 1100 °C for 1 h. During the aging treatment, the (Nb, V)(C, N) particles gradually precipitated in the grain, which were coherent or semi-coherent with the matrix. When the aging temperature was beyond 650 °C, the coarsening rate of (Nb, V)(C, N) particles increase rapidly and the coherent orientation between (Nb, V)(C, N) particles and the matrix was lost gradually. Meanwhile, coarse M23C6 was distributed at the grain boundary with chain shape, which was non-coherent with the matrix. The coarsening behavior of (Nb, V)(C, N) precipitates in the grain was analyzed, and the size of the particles precipitated after aging treatment at 650°C for different time was calculated and studied. After aging treatment at 650 °C for 2 h, the yield strength and tensile strength of the stainless steel was 705.6 MPa and 1002.3 MPa, the elongation and the relative magnetic permeability was 37.8% and 1.0035, respectively.


2013 ◽  
Vol 212 ◽  
pp. 15-20
Author(s):  
Kazimierz J. Ducki ◽  
Jacek Mendala ◽  
Lilianna Wojtynek

The influence of prolonged ageing on the precipitation process of the secondary phases in an Fe-Ni superalloy of A-286 type has been studied. The samples were subjected to a solution heat treatment at 980°C for 2 h and water quenched, and then aged at temperatures of 715, 750 and 780°C at holding times from 0.5 to 500 h. Structural investigations were conducted using TEM and X-ray diffraction methods. The X-ray phase analyses performed on the isolates were obtained by anodic dissolution of the solid samples. After solution heat treatment the alloy has the structure of twinned austenite with a small amount of undissolved precipitates, such as carbide TiC, carbonitride TiC0.3N0.7, nitride TiN0.3, carbosulfide Ti4C2S2, Laves phase Ni2Si, and boride MoB. The application of ageing causes precipitation processes of γ-Ni3(Al,Ti), G (Ni16Ti6Si7), η (Ni3Ti), β (NiTi) and σ (Cr0.46Mo0.40Si0.14) intermetallic phases, as well as the carbide M23C6. It was found that the main phase precipitating during alloy ageing was the γ intermetallic phase.


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