Experiment Study and Process Parameters Analysis on Turbo Air Classifier for Talc Powder

2012 ◽  
Vol 446-449 ◽  
pp. 522-527
Author(s):  
Yuan Yu ◽  
Jia Xiang Liu ◽  
Li Ping Gao
2012 ◽  
Vol 446-449 ◽  
pp. 522-527
Author(s):  
Yuan Yu ◽  
Jia Xiang Liu ◽  
Li Ping Gao

Talc powder is widely used in building engineering, especially preparation for coating, waterproof material and ceramics. With increasing demands for building material quality, the requirement for the particle fineness and particle-size distribution of talc power becomes higher than ever. A new method of process parameters analysis on turbo air classifier for talc powder is put forward in this paper. The effect of the two process parameters on a classification performance index is reflected visually through the 3-D drawing based on Matlab, so the one-dimensional process parameter analysis method is expanded to the two-dimensional process parameters analysis method. In the present study, a turbo air classifier is used as the classification system and fine talc powder is used as materials. The sample data is gathered through setting different process parameters. The experiment results show that process parameters analysis can be implemented quickly and visually. In actual production applications of turbo air classifier system, the user can select the suitable process parameters flexibly considering the production requirements according to the 3-D meshes based on Matlab. This method is also applicable for classification of other powder.


Author(s):  
Zhenzhong Wang ◽  
Quanjin Wang ◽  
Xu Yang ◽  
Shiping Chen ◽  
Xiaoming Zhuang ◽  
...  

Bonnet polishing is widely used in final processing of optical elements, as the bonnet tool has the characteristic of fine surface adaptability and controllable pressure. For the purpose of ensuring the stability and exact controllability of polishing process, it is necessary to make precise dressing of bonnet tool. In this paper, first a dressing scheme using cup diamond wheel is proposed for bonnet tool, and then the feasibility of the dressing scheme is verified by analyzing the trajectory and the envelope of the diamond particles on the cup wheel. After that, the influences of the dressing process parameters on the dressing efficiency and trajectory distribution are defined through theoretical analysis and MATLAB simulation, and by simulation the dressing process parameters are determined. In addition, a trimmed program with variable speed ratio is proposed to homogenize the dressing tracks. Finally, an experiment was conducted to test the simulation result. This paper provides the theoretical basis for actual dressing process of the bonnet tool.


Processes ◽  
2020 ◽  
Vol 8 (2) ◽  
pp. 237 ◽  
Author(s):  
Yun Zeng ◽  
Si Zhang ◽  
Yang Zhou ◽  
Meiqiu Li

Due to the rapid development of powder technology around the world, powder materials are being widely used in various fields, including metallurgy, the chemical industry, and petroleum. The turbo air classifier, as a powder production equipment, is one of the most important mechanical facilities in the industry today. In order to investigate the production efficiency of ultrafine powder and improve the classification performance in a turbo air classifier, two process parameters were optimized by analyzing the influence of the rotor cage speed and air velocity on the flow field. Numerical simulations using the ANSYS-Fluent Software, as well as material classification experiments, were implemented to verify the optimal process parameters. The simulation results provide many optimal process parameters. Several sets of the optimal process parameters were selected, and the product particle size distribution was used as the inspection index to conduct a material grading experiment. The experimental results demonstrate that the process parameters of the turbo air classifier with better classification efficiency for the products of barite and iron-ore powder were an 1800 rpm rotor cage speed and 8 m/s air inlet velocity. This research study provides theoretical guidance and engineering application value for air classifiers.


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