The Coning Designs for the Micro Forming of a Surgical Slit Knife Using FE Simulations

2012 ◽  
Vol 197 ◽  
pp. 745-749
Author(s):  
Xin Wu Ma ◽  
Guo Qun Zhao ◽  
Wen Juan Li
Keyword(s):  
Stress Distribution ◽  
High Stress ◽  
Three Dimensional ◽  
Die Geometry ◽  
Strength Limit ◽  
Fe Simulations ◽  
Die Stress ◽  
Die Material ◽  
Forming Defects ◽  
Very High

This paper deals with problems in the coining process for manufacturing surgical slit knife using two-dimensional (2D) and three-dimensional (3D) finite element (FE) simulations. The FE simulations are performed to investigate the material flow, and especially stress distribution on the coining dies. The main objective of this paper is to study the feasibility of a coining process for manufacturing a given geometry of surgical slit knife without forming defects and die failure. Very high stress distribution on the coining dies is found by 2D simulations of the coining process that exceeds the strength limit of the die material. The optimum preform and preforming die geometry are determined by FE simulations in order to reduce the die stress. 3D simulations of the preforming and coining processes are conducted with the optimal design to show that the geometry of the product can be achieved without defects by the coining process.

Three-Dimensional Stress Analysis and Configuration Optimization of Cross Wavy Primary Surface Recuperator for Microturbine System

2008 ◽  
Author(s):  
D. J. Zhang ◽  
M. Zeng ◽  
Q. W. Wang
Keyword(s):  
High Temperature ◽  
Stress Distribution ◽  
Stress Analysis ◽  
Parametric Design ◽  
Minimum Principle ◽  
High Stress ◽  
Three Dimensional ◽  
Automatic Generation ◽  
Temperature And Pressure ◽  
Air Passage

Recuperator in a microturbine system, which has to work under a high temperature and high pressure condition, is a key component to improve the electricity efficiency of the system. High temperature and pressure may cause high stress inside the Cross-Wavy Primary Surface (CWPS) sheet, and it is essential to analyze the stress distribution to ensure the security while the recuperator is working. In this paper the combined thermomechanical design of a CWPS recuperator for a 100kW microturbine system is presented. With the ANSYS Parametric Design Language (APDL), calculation procedures for heat transfer and stress analysis are combined in order to perform a reliable strength prediction of the recuperator. A program has been generated, which allows the automatic generation of the numerical model, the mesh and the boundary conditions. Also with the energy minimum principle, an optimal configuration of the air and gas passages is obtained. The results show that the material of the primary sheet (0Cr18Ni11Nb) is reliable. The stress distribution changes with the different configuration of the passages. Since the air pressure is much higher than that of the exhaust gas, the configuration of the primary sheet is much better when the sectional area of the gas passage is larger than that of the air passage. If the pitch of the sheet is maintained at 2mm, the best configuration is obtained when the dimension of passage is at r = 0.35–0.42mm, R = 0.55–0.48mm.

scholarly journals Design Optimization for the Thin-Walled Joint Thread of a Coring Tool Used for Deep Boreholes

2020 ◽  
Vol 10 (8) ◽  
pp. 2669 ◽  
Author(s):  
Yu Wang ◽  
Chengyuan Qian ◽  
Lingrong Kong ◽  
Qin Zhou ◽  
Jinwu Gong
Keyword(s):  
Stress Distribution ◽  
Large Diameter ◽  
High Stress ◽  
Three Dimensional ◽  
Outer Diameter ◽  
Stress Concentrations ◽  
Core Drilling ◽  
Drilling Tools ◽  
Deep Boreholes ◽  
Thread Structure

Threaded joints are key components of core drilling tools. Currently, core drilling tools generally adopt the thread structure designed by the API Spec 7-1 standard. However, fractures easily occur in this thread structure due to high stress concentrations, resulting in downhole accidents. In this paper, according to the needs of large-diameter core drilling, a core barrel joint was designed with an outer diameter of Φ135 mm and a trapezoidal thread profile. Subsequently, a three-dimensional simulation model of the joint was established. The influence of the external load, connection state and thread structure on the stress distribution in the joint was analyzed through simulations, from which the optimal thread structure was determined. Finally, a connection test was carried out on the threaded joint. The stress distribution in the joint thread was indirectly studied by analyzing gas leaks (i.e., the sealing effect) under axial tension. According to the test data and the simulation results, the final joint thread structure was optimized, which lays a good foundation for the design of a core barrel.

Residual Stress Analysis of Silicon Nitride to Carbon Steel Joint

1990 ◽  
Vol 34 ◽  
pp. 661-668
Author(s):  
Masanori Kurita ◽  
Takashi Kano ◽  
Takashi Sato
Keyword(s):  
Residual Stress ◽  
Silicon Nitride ◽  
Carbon Steel ◽  
Stress Distribution ◽  
High Stress ◽  
Three Dimensional ◽  
Residual Stress Distribution ◽  
Steel Plates ◽  
X Rays ◽  
High Stress Concentration

AbstractThe residual stress distribution of a ceramic-metal joint specimen was determined by both two- and three-dimensional thermoelastoplastic stress analyses using the finite element method (FEM). The residual stress on the surface of the specimen was also measured by x-ray diffraction. A specimen was prepared by brazing a silicon nitride plate to a carbon steel plate. The highest tensile stress σx perpendicular to the interface appeared at the corners of the silicon nitride adjacent to the interface. The maximum compressive stress σy parallel to the interface occurred at the center of the interface of the silicon nitride. The residual stresses in the silicon nitride and the steel plates distribute antisymmetrically with respect to the center of the specimen. Around the interface, the high stress concentration occurs and the residual stress distributes three-dimensionally, giving a wrong result by the two-dimensional FEM. The residual stress distribution measured by x-rays was similar to that calculated from the three-dimensional FEM.

Three-dimensional fault geometry and kinematics of the 2008 M 7.1 Yutian earthquake revealed by very-high resolution satellite stereo imagery

2019 ◽  
Vol 232 ◽  
pp. 111300
Author(s):  
Xiaogang Song ◽  
Nana Han ◽  
Xinjian Shan ◽  
Chisheng Wang ◽  
Yingfeng Zhang ◽  
...  
Keyword(s):  
High Resolution ◽  
Three Dimensional ◽  
Fault Geometry ◽  
Stereo Imagery ◽  
Very High ◽  
Geometry And Kinematics

scholarly journals Three-Dimensional Finite Element Analysis of Stress Distribution in a Tooth Restored with Full Coverage Machined Polymer Crown

2021 ◽  
Vol 11 (3) ◽  
pp. 1220
Author(s):  
Azeem Ul Yaqin Syed ◽  
Dinesh Rokaya ◽  
Shirin Shahrbaf ◽  
Nicolas Martin
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Stress Distribution ◽  
Three Dimensional ◽  
Intraoral Scanner ◽  
Element Analysis ◽  
Dental Ceramic ◽  
Dimensional Finite Element ◽  
Three Dimensional Finite Element ◽  
Ceramic Crown

The effect of a restored machined hybrid dental ceramic crown–tooth complex is not well understood. This study was conducted to determine the effect of the stress state of the machined hybrid dental ceramic crown using three-dimensional finite element analysis. Human premolars were prepared to receive full coverage crowns and restored with machined hybrid dental ceramic crowns using the resin cement. Then, the teeth were digitized using micro-computed tomography and the teeth were scanned with an optical intraoral scanner using an intraoral scanner. Three-dimensional digital models were generated using an interactive image processing software for the restored tooth complex. The generated models were imported into a finite element analysis software with all degrees of freedom concentrated on the outer surface of the root of the crown–tooth complex. To simulate average occlusal load subjected on a premolar a total load of 300 N was applied, 150 N at a buccal incline of the palatal cusp, and palatal incline of the buccal cusp. The von Mises stresses were calculated for the crown–tooth complex under simulated load application was determined. Three-dimensional finite element analysis showed that the stress distribution was more in the dentine and least in the cement. For the cement layer, the stresses were more concentrated on the buccal cusp tip. In dentine, stress was more on the cusp tips and coronal 1/3 of the root surface. The conventional crown preparation is a suitable option for machined polymer crowns with less stress distribution within the crown–tooth complex and can be a good aesthetic replacement in the posterior region. Enamic crowns are a good viable option in the posterior region.

Effects of conform, non-conform, and hybrid conformity toward stress distribution at the glenoid implant and cement: A finite element study

2021 ◽  
pp. 039139882199939
Author(s):  
Abdul Hadi Abdul Wahab ◽  
Nor Aqilah Mohamad Azmi ◽  
Mohammed Rafiq Abdul Kadir ◽  
Amir Putra Md Saad
Keyword(s):  
Stress Distribution ◽  
Daily Living ◽  
3D Model ◽  
Promising Result ◽  
High Stress ◽  
Constant Load ◽  
Posterior Region ◽  
Implant Stability ◽  
Eccentric Load ◽  
Standing Up

Glenoid conformity is one of the important aspects that could contribute to implant stability. However, the optimal conformity is still being debated among the researchers. Therefore, this study aims to analyze the stress distribution of the implant and cement in three types of conformity (conform, non-conform, and hybrid) in three load conditions (central, anterior, and posterior). Glenoid implant and cement were reconstructed using Solidwork software and a 3D model of scapula bone was done using MIMICS software. Constant load, 750 N, was applied at the central, anterior, and posterior region of the glenoid implant which represents average load for daily living activities for elder people, including, walking with a stick and standing up from a chair. The results showed that, during center load, an implant with dual conformity (hybrid) showed the best (Max Stress—3.93 MPa) and well-distributed stress as compared to other conformity (Non-conform—7.21 MPa, Conform—9.38 MPa). While, during eccentric load (anterior and posterior), high stress was located at the anterior and posterior region with respect to the load applied. Cement stress for non-conform and hybrid implant recorded less than 5 MPa, which indicates it had a very low risk to have cement microcracks, whilst, conform implant was exposed to microcrack of the cement. In conclusion, hybrid conformity showed a promising result that could compromise between conform and non-conform implant. However, further enhancement is required for hybrid implants when dealing with eccentric load (anterior and posterior).

scholarly journals Shell-crossing in a ΛCDM Universe

2020 ◽  
Vol 501 (1) ◽  
pp. L71-L75
Author(s):  
Cornelius Rampf ◽  
Oliver Hahn
Keyword(s):  
Dark Matter ◽  
Perturbation Theory ◽  
Large Scale ◽  
Cold Dark Matter ◽  
Three Dimensional ◽  
Random Initial Data ◽  
Recursion Relations ◽  
Indispensable Tool ◽  
First Time ◽  
Very High

ABSTRACT Perturbation theory is an indispensable tool for studying the cosmic large-scale structure, and establishing its limits is therefore of utmost importance. One crucial limitation of perturbation theory is shell-crossing, which is the instance when cold-dark-matter trajectories intersect for the first time. We investigate Lagrangian perturbation theory (LPT) at very high orders in the vicinity of the first shell-crossing for random initial data in a realistic three-dimensional Universe. For this, we have numerically implemented the all-order recursion relations for the matter trajectories, from which the convergence of the LPT series at shell-crossing is established. Convergence studies performed at large orders reveal the nature of the convergence-limiting singularities. These singularities are not the well-known density singularities at shell-crossing but occur at later times when LPT already ceased to provide physically meaningful results.

Influence of the Welded Joint on the Mechanical Behavior of Steel Piles during Static and Dynamic Deformation

2007 ◽  
Vol 345-346 ◽  
pp. 1469-1472
Author(s):  
Gab Chul Jang ◽  
Kyong Ho Chang ◽  
Chin Hyung Lee
Keyword(s):  
Residual Stress ◽  
Stress Distribution ◽  
Mechanical Behavior ◽  
Welded Joint ◽  
Dynamic Deformation ◽  
Three Dimensional ◽  
Steel Structures ◽  
Residual Stress Distribution ◽  
Dynamic Mechanical Behavior ◽  
Steel Piles

During manufacturing the welded joint of steel structures, residual stress is produced and weld metal is used inevitably. And residual stress and weld metal influence on the static and dynamic mechanical behavior of steel structures. Therefore, to predict the mechanical behavior of steel pile with a welded joint during static and dynamic deformation, the research on the influence of the welded joints on the static and dynamic behavior of steel pile is clarified. In this paper, the residual stress distribution in a welded joint of steel piles was investigated by using three-dimensional welding analysis. The static and dynamic mechanical behavior of steel piles with a welded joint is investigated by three-dimensional elastic-plastic finite element analysis using a proposed dynamic hysteresis model. Numerical analyses of the steel pile with a welded joint were compared to that without a welded joint with respect to load carrying capacity and residual stress distribution. The influence of the welded joint on the mechanical behavior of steel piles during static and dynamic deformation was clarified by comparing analytical results

scholarly journals Biomechanical Effects of Torquing on Upper Central Incisor with Thermoplastic Aligner: A Comparative Three-Dimensional Finite Element Study with and Without Auxillaries

2021 ◽  
pp. 030157422097434
Author(s):  
V Sandhya ◽  
AV Arun ◽  
Vinay P Reddy ◽  
S Mahendra ◽  
BS Chandrashekar ◽  
...  
Keyword(s):  
Finite Element ◽  
Stress Distribution ◽  
Three Dimensional ◽  
Central Incisor ◽  
Dimensional Finite Element ◽  
Attachment Model ◽  
Three Dimensional Finite Element ◽  
3D Finite Element Method ◽  
Root Movement ◽  
Maxillary Dentition

Background and Objectives: This study was conducted to determine the effective method to torque the incisor with thermoplastic aligner using a three-dimensional (3D) finite element method. Materials and Methods: Three finite element models of maxilla and maxillary dentition were developed. In the first model, thermoplastic aligner without any auxiliaries was used. In the second and third models, thermoplastic aligner with horizontal ellipsoid composite attachment and power ridge were used, respectively. The software used for the study was ANSYS 14.5 FE. A force of 100 g was applied to torque the upper right central incisor. The resultant force transfer, stress distribution, and tooth displacement were evaluated. Results: The overall tooth displacement and stress distribution appeared high in the model with power ridge, whereas the root movement was more in the horizontal ellipsoid composite attachment model. The model without any auxillaries produced least root movement and stress distribution. Conclusion: Horizontal ellipsoid composite attachment achieved better torque of central incisor than the model with power ridge and model without any auxillaries.

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