Development of Non-Contact Switch Controller of Roller Drive Motor

2012 ◽  
Vol 263-266 ◽  
pp. 809-812
Author(s):  
Yao Yao ◽  
Bao Liang Jiang

This paper is about using the latest PIC16F876 MCU and PIC16F877 produced by MIROCHIP from United States to realize the roller drive motor in timed accurate turn, reverse, braking and monitoring feedback control through modular design method.

2021 ◽  
Vol 13 (7) ◽  
pp. 168781402110343
Author(s):  
Mei Yang ◽  
Yimin Xia ◽  
Lianhui Jia ◽  
Dujuan Wang ◽  
Zhiyong Ji

Modular design, Axiomatic design (AD) and Theory of inventive problem solving (TRIZ) have been increasingly popularized in concept design of modern mechanical product. Each method has their own advantages and drawbacks. The benefit of modular design is reducing the product design period, and AD has the capability of problem analysis, while TRIZ’s expertise is innovative idea generation. According to the complementarity of these three approaches, an innovative and systematic methodology is proposed to design big complex mechanical system. Firstly, the module partition is executed based on scenario decomposition. Then, the behavior attributes of modules are listed to find the design contradiction, including motion form, spatial constraints, and performance requirements. TRIZ tools are employed to deal with the contradictions between behavior attributes. The decomposition and mapping of functional requirements and design parameters are carried out to construct the structural hierarchy of each module. Then, modules are integrated considering the connections between each other. Finally, the operation steps in application scenario are designed in temporal and spatial dimensions. Design of cutter changing robot for shield tunneling machine is taken as an example to validate the feasibility and effectiveness of the proposed method.


2014 ◽  
Vol 716-717 ◽  
pp. 1518-1521
Author(s):  
Shu Fang ◽  
Yan Xu ◽  
Fei Dong

The manufacture of fire robot has characteristics such as different types and piece production, and flexible manufacture and cost control of the fire robot must be considered due to these characteristics. In this paper, the similarity of fire robot’s working environment was analyzed, The demand of chassis’s adaptability and the method using general technical platform were discussed with the thinking of modular design, and new series fire robots which composed of the general platform and different function modules were proposed, and the manufacture cost of traditional design method and modular design method were compared in using the activity-based costing method, and under the new design method the manufacture cost were decreased extremely.


2014 ◽  
Vol 1049-1050 ◽  
pp. 828-832
Author(s):  
J.R. Yang

The aim of this study was to obtain the method of the green design and modular design that oriented construction machinery products. A variety of modern design tools such as the finite element analysis software package and optimize design package and a two-factor evaluation fuzzy modelare used to analyze and Evaluation the green degree and the module degree of the construction machinery. Some modern mathematical tools such as AHP and fuzzy comprehensive evaluation method are used to calculate and evaluate the green degree and the module degree in construction machinery design. The proposed design method can meet the requirements of the green degree and the module degree of the construction machinery.


2014 ◽  
Vol 599-601 ◽  
pp. 358-361
Author(s):  
Huan Qiang ◽  
Hu Zhang ◽  
Yan Zhou

A design method of modular joint is proposed according to the complicated structure, line exposed and heavier characteristics of multi-DOF (degree of freedom) mechanical arm. In this paper, the design of modular joint was carried on and a model of six-DOF mechanical arm was built through the research on the structure of mechanical arm. On this basis, dynamics simulation will be carried. The results show that the modular design method simplified the structure of the mechanical arm, the dynamics simulation proved it was feasible for the structure design and drive selection.


1999 ◽  
Vol 121 (12) ◽  
pp. 70-71
Author(s):  
John DeGaspari

This article presents a review on two conveyors at the Ford Motor Co.’s Wayne, MI, assembly plant that use the same technology to meet two very different requirements. One system handles fully dressed, pallet-mounted engines in packages weighing up to 1600 pounds, while the other deals with pallet-mounted instrument panels having a total package weight of 80 pounds. The conveyors, supplied by Bleichert Inc. of Sterling Heights, Mich., use a roller drive mechanism that allows them to adapt to the different application requirements. Ford accomplishes the engine/chassis marriage by lifting completely dressed engines into the vehicle from below. The pallet-mounted engines are transported on a cart, called a moon buggy by Wayne plant personnel. The drive motor can be positioned anywhere along the length of the conveyor. It uses a gear reducer and timing belt to transmit power to the driveshaft. Each of the one-meter-long driveshaft sections is linked to the next one by a coupling to complete the modular drive system.


2002 ◽  
Vol 10 (2) ◽  
pp. 153-164 ◽  
Author(s):  
J. C. Sand ◽  
P. Gu ◽  
G. Watson

Product modularization aims to improve the overall design, manufacturing, operational, and post-retirement characteristics of products by designing or redesigning the product architectures. A successful modular product can assist the reconfiguration of products, while reducing the lead-time of design and manufacturing and improving the ability for upgrading, maintenance, customization and recycling. This paper presents a new modular design method called the House Of Modular Enhancement (HOME) for product redesign. Information from various aspects of the product design, including functional requirements, product architecture and life cycle requirements, is incorporated in the method to help ensure that a modularized product would achieve the objectives. The HOME method has been implemented in a software system. A case study will be presented to illustrate the HOME method and the software.


Author(s):  
Michael A. Vaudrey ◽  
William R. Saunders ◽  
Bryan Eisenhower

Feedback control system design, for general single-in-single-out (SISO) applications, requires accurate knowledge of the loop transfer function. Active combustion control design is usually implemented using such SISO architectures, but is quite challenging because the thermoacoustic response results from a relatively unknown, self-excited system and nonlinear processes that must be understood before learning the gain/phase relationship of the system precisely at the instability frequency. However, recent experiments have shown that it is possible to obtain accurate measurements of the relevant loop transfer (frequency response) functions at frequencies adjacent to the instability frequency. Using a simple tube combustor, operating with a premixed, gaseous, burner-stabilized flame, the loop frequency response measurements have been used to develop a methodology that leads to ‘test-based predictions’ of the absolute phase settings and ‘best’ gain settings for a proportional, phase-shifting controller commanding an acoustic actuator in the combustor. The contributions of this methodology are twofold. First, it means that a manual search for the required phase setting of the controller is no longer necessary. In fact, this technique allows the absolute value of controller phase to be determined without running the controller. To the authors’ knowledge, this has not been previously reported in the literature. In addition, the ‘best’ gain setting of the controller, based on this new design approach, can be defined as one that eliminates or reduces the limit cycle amplitude as much as possible within the constraint of avoiding generation of any controller-induced instabilities. (This refers to the generation of ‘new’ peaks in the controlled acoustic pressure spectrum.) It is shown that this tradeoff in limit cycle suppression and avoidance of controller-induced instabilities is a manifestation of the well-known tradeoff in the sensitivity/complementary sensitivity function for feedback control solutions. The focus of this article is limited to the presentation of the design method and does not discuss the detailed nonlinear phenomena that must be understood to determine the optimal gain/phase settings at the limit cycle frequency for a real (versus theoretical) combustor system. A companion paper describes how the proposed design method can be used to generate an AI controller that maintains stabilizing control for a range of changing operating conditions.


2013 ◽  
Vol 457-458 ◽  
pp. 872-877
Author(s):  
Yan Xin Yu ◽  
Rong Chun Sun

Based on the principle of ultrasonic transit time ranging, this article describes that the microcontroller is used as the core to develop the ultrasonic distance-measurement automobile-reversing radar control system. The system includes both hardware and software parts. The hardware part mainly consist single-chip control circuit, ultrasonic transmitting and receiving circuits, temperature compensation circuit and voice alarm circuit. The software design part of the system was divided into several function modules with modular design method, such as main program module, temperature measurement module, voice alarm module and so on. The main program was responsible for dispatching management all the modules. Experiments show that this system can reach design requirement and has high value and broad application prospects.


Author(s):  
Xiaoxia Lai ◽  
John K. Gershenson

Researchers have expanded the definition of product modularity from function-based modularity to life-cycle process-based modularity. In parallel, measures of product modularity have been developed as well as corresponding modular product design methods. However, a correct modularity measure and modular design method are not enough to realize modular product design. To apply the measure and design method correctly, product representation becomes an important aspect of modular design and imperative for realizing the promised cost savings of modularity. In this paper, a representation for retirement process-based modular design has been developed. Built upon previous representations for assembly and manufacturing-based product design, the representation includes a process similarity matrix and a process dependency matrix. The retirement process-based similarity is based on the similarity in components’ post-life intents (recycling, reuse, disposal), and either the degree of their material compatibility if the components will be recycled, or their disassembly direction or disassembly tools if they need to be disassembled from each other for retirement. Process similarity within a module leads to increased process efficiency (the elimination of non-value added tasks) from the sharing of tooling/equipment. Retirement process-based dependency is developed based on disassembly difficulty, one aspect of the physical interactions between components. Retiring components together as a module to eliminate disassembly and differential processing and reducing the disassembly difficulty between the modules can increase the efficiency of the retirement process. We have first presented which process elements we should consider for defining retirement process similarity and dependency, and then constructed the respective similarity and dependency factors tables. These tables include similarity and dependency factors, which, along with their quantifications, are used to determine a product’s modular architecture to facilitate the retirement process. Finally, a fishing reel is used to illustrate how to apply these factors tables to generate the similarity and dependency matrices that represent a product for retirement-process based modular design. Using these representations as input to the DSM-based modular design methods, we can achieve a design with a modular architecture that improves the retirement process efficiency and reduces retirement costs.


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