Energy Absorption Characteristics of Polyurethane Composite Foam-Filled Tubes Subjected to Quasi-Static Axial Loading

2013 ◽  
Vol 315 ◽  
pp. 872-878 ◽  
Author(s):  
S. Kanna Subramaniyan ◽  
Shahruddin Mahzan ◽  
Mohd Imran Ghazali ◽  
Ahmad Mujahid Ahmad Zaidi ◽  
Prasath Kesavan Prabagaran
Keyword(s):  
Energy Absorption ◽  
Testing Machine ◽  
Axial Loading ◽  
Absorption Capacity ◽  
Energy Absorption Capacity ◽  
Composite Foam ◽  
Polyurethane Composite ◽  
Pu Foam ◽  
Foam Filled ◽  
Recycled Material

Foam-filled enclosures are very common in structural crashworthiness to increase energy absorption. However, very less research has been targeted on potential use of natural/recycled material reinforced foam-filled tubes. Therefore, an experimental investigation was performed to quantify energy absorption capacity of polyurethane (PU) composite foam-filled circular steel tubes under quasi-static axial loading. The thickness of the tubes was varied from 1.9, 2.9 and 3.6 mm. The tubes were filled with PU composite foam. The PU composite foam was processed with addition of kenaf plant fiber and recycled rubber particles that were refined at 80 mesh particulates into PU system. The density of PU resin was varied from 100, 200 and 300 kgm-3. The PU composite foam-filled tubes were crushed axially at constant speed in a universal testing machine and their energy absorption was characterized from the resulting load-deflection data. Results indicate that PU composite foam-filled tubes exhibited better energy absorption capacity than those PU foam-filled tubes and its respective empty tubes. Interaction effect between the tube and the foam and incorporation of filler into PU system led to an increase in mean crushing load compared to that of the unfilled PU foam or tube itself. Relatively, progressively collapse modes were observed for all tested tubes. Findings suggested that composite foam-filled tubes could be used as crashworthy member.

Crush Response of Polyurethane Foam-Filled Aluminium Tube Subjected to Axial Loading

2014 ◽  
Vol 875-877 ◽  
pp. 534-541 ◽  
Author(s):  
Chawalit Thinvongpituk ◽  
Nirut Onsalung
Keyword(s):  
Energy Absorption ◽  
Polyurethane Foam ◽  
Testing Machine ◽  
Axial Loading ◽  
Asymmetric Mode ◽  
Pu Foam ◽  
Universal Testing ◽  
Collapse Mode ◽  
Empty Tube ◽  
Foam Filled

In this paper, the experimental investigation of polyurethane (PU) foam-filled into circular aluminum tubes subjected to axial crushing was presented. The purpose of this study is to improve the energy absorption of aluminium tube under axial quasi-static load. The aluminium tube was made from the AA6063-T5 aluminium alloy tubes. Each tube was filled with polyurethane foam. The density of foam was varied from 100, 150 and 200 kg/mP3P including with empty tube. The range of diameter/thickness (D/t) ratio of tube was varied from 15-55. The specimen were tested by quasi-static axial load with crush speed of 50 mm/min using the 2,000 kN universal testing machine. The load-displacement curves while testing were recorded for calculation. The mode of collapse of each specimen was analyzed concerning on foam density and the influence of D/t ratio. The results revealed that the tube with foam-filled provided significantly increment of the energy absorption than that of the empty tube. While the density of foam and D/t ratios increase, the tendency of collapse mode is transformed from asymmetric mode to concertina mode.

Effects of aluminum foam filling on the low-velocity impact response of sandwich panels with corrugated cores

2018 ◽  
Vol 22 (4) ◽  
pp. 929-947 ◽  
Author(s):  
LL Yan ◽  
B Yu ◽  
B Han ◽  
QC Zhang ◽  
TJ Lu ◽  
...  
Keyword(s):  
Energy Absorption ◽  
Aluminum Foam ◽  
Sandwich Panel ◽  
Absorption Capacity ◽  
Low Velocity Impact ◽  
Low Velocity ◽  
Energy Absorption Capacity ◽  
Core Member ◽  
Foam Filling ◽  
Foam Filled

In this study, a closed-cell aluminum foam was filled into the interspaces of a sandwich panel with corrugated cores to form a composite structure. The novel structure is expected to have enhanced foam-filled cores with high specific strength and energy absorption capacity. An out-of-plane compressive load under low-velocity impact was experimentally and numerically carried out on both the empty and foam-filled sandwich panels as well as on the aluminum foam. It is found that the empty corrugated sandwich panel has poor energy absorption capacity due to the core member buckling compared to that of the aluminum foam. However, by the filling of the aluminum foam, the impact load resistance of the corrugated panel was increased dramatically. The loading-time response of the foam-filled panel performs a plateau region like the aluminum foam, which has been proved to be an excellent energy absorption material. Numerical results demonstrated that the aluminum foam filling can decrease the corrugated core member defects sensitivity and increase its stability dramatically. The plastic energy dissipation of the core member for the foam-filled panel is much higher than that of the empty one due to the reduced buckling wavelength caused by the aluminum foam filling.

Performance Properties of Hybrid Aluminium–Composite Columnar Tube under Axial Crush Force

2015 ◽  
Vol 1115 ◽  
pp. 288-291
Author(s):  
Perowansa Paruka ◽  
Mohd Hafizil Mat Yasin ◽  
Rizalman Mamat ◽  
Md Abdul Maleque ◽  
Md Kamal Md Shah
Keyword(s):  
Energy Absorption ◽  
Hybrid Composite ◽  
Axial Loading ◽  
Absorption Capacity ◽  
Aluminium Composite ◽  
Absorption Properties ◽  
Energy Absorption Capacity ◽  
Fiber Mats ◽  
Axial Crush ◽  
Initial Peak

This paper presents an experimental work on the influence of number of layers in the overwrap hybrid composite columnars under repeated axial crush force. The columnar test specimens were fabricated by hand lay–up process using commercial available of 0/90° ply oriented epoxy-glass fiber mats. In determining the energy absorption capacity, three different columnar tubes were prepared using one-layer, two-layers and three-layers in order to determine the utilize of such fibers in structural automotive applications. Quasi-static crush test for these tubes was carried out using Instron machine with axial loading. Results showed that the axial crush force and the numbers of layers influenced the level of energy absorption before structures collapse. It is found that the initial peak crush force, mean crush force, crush force efficiency and energy absorption properties of the collapsed hybrid composite columnars were increased by adding of layers in the overwrap thickness.

Energy Absorption Capacity of Commercial Equine Support Boots

1998 ◽  
Vol 11 (04) ◽  
pp. 173-177 ◽  
Author(s):  
O. K. Balch ◽  
G. H. Brusewitz ◽  
M. P. Rigney ◽  
M. J. Shult ◽  
W. H. Crawford ◽  
...  
Keyword(s):  
Energy Absorption ◽  
Testing Machine ◽  
Absorption Capacity ◽  
Energy Absorption Capacity ◽  
Universal Testing Machine ◽  
Fourth Condition ◽  
Universal Testing ◽  
Athletic Activities ◽  
Equine Sports ◽  
Recent Version

SummaryThe efficacy of commercially available equine support boots was tested by using a universal testing machine (Instron) to flex and extend six bandaged isolated distal hindlimbs. The original prototype and two subsequent generations of improvements of an equine support boot were tested. A fourth condition consisted of the most recent version of the equine support boot that had been additionally used by application to the distal limbs of horses engaged in athletic activities. The use of Professional’s Choice prototype, SMB I, SMB II, and used SMB II increased the energy absorption capacity of isolated limbs by 20.7%, 20.2%, 23.4%, and 26.4%, respectively.The energy absorption of isolated cadaver limbs with their fetlocks bandaged and unbandaged was calculated using a universal testing machine. The bandages, consisting of different versions of a commercial equine sports boots, increased energy absorption by approximately 20-30%. Energy absorption tended to increase with new generations of the product and product use.

Response of Filled Thin-Walled Square Tubes to Axial Impact Load

2014 ◽  
Vol 566 ◽  
pp. 586-592
Author(s):  
Steeve Chung Kim Yuen ◽  
Gerald Nurick ◽  
Sylvester Piu ◽  
Gadija Ebrahim
Keyword(s):  
Energy Absorption ◽  
High Speed ◽  
Impact Load ◽  
Absorption Capacity ◽  
Tubular Structures ◽  
Energy Absorption Capacity ◽  
Axial Impact ◽  
Foam Filled ◽  
Thin Walled ◽  
Initial Peak

This paper presents the results of an investigation into the response of thin-walled square (60x60 mm and 76x76 mm) tubes made from mild steel filled with four different fillers; aluminium foam (Cymat 7%), two types of aluminium honeycomb and polyurethane foam to quasi-static and dynamic axial impact load. The energy absorption characteristics of the foam-filled tubes are compared to that of a hollow tube, through efficiency calculations. The tubular structures are subjected to axial impact load generated by drop masses of 320 kg and 390 kg released from a height ranging between 2.1 m to 4.1 m. Footage from a high speed camera is used to determine the average crush forces exerted by each specimen. The results show that the fillers have insignificant effects on the initial peak forces based on the quasi-static results but increase the overall mean crushed force. The findings also indicate that the fillers affect at times the size of the lobe formed thus compromising the energy absorption capacity of the tube.

scholarly journals Analysis of Thin Wall Structures for Energy Absorption Applications by ABAQUS

10.29007/6w78 ◽  
2022 ◽  
Author(s):  
Cong Hoa Vu ◽  
Thi Hieu Thao Le ◽  
Phuoc Khanh Huy Nguyen
Keyword(s):  
Energy Absorption ◽  
Evaluation Criteria ◽  
Absorption Capacity ◽  
Thin Wall ◽  
Foam Material ◽  
Energy Absorption Capacity ◽  
Cross Sectional ◽  
Car Crash ◽  
Wall Structures ◽  
Foam Filled

Crash-dynamics research has always concentrated significantly in the safety, survivability of passengers in a car crash. To identify the capability of energy absorption of a crash box, a thin-walled structure will be modeled and simulated by ABAQUS software. Investigate the influence of material, cross-sectional, thickness factors on the energy absorption capacity of the tube, using MCDM – Multi-Criteria Decision-Making to get the best option and testing the improvement while filling the tube with Foam material. In this study, beside the cross-sectional, aluminum alloys and steel materials and thickness are factors that influence the energy absorption evaluation criteria, the foam material with difference density are surveyed to compare effectiveness between the foam-filled and hollow crashboxes. The results show that the folds of the foam-filled tube after deformation along the compressive direction will be more continuous and stable. More, the higher foam density, the greater the energy absorption. This prevents the crashbox from deviating from the direction of the force, help directing the collapse of the tube, thereby improving energy absorption without significantly increasing the weight of the structure.

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