Preparing of SMC Artificial Marble and its Mechanical Properties

2011 ◽  
Vol 55-57 ◽  
pp. 447-450 ◽  
Author(s):  
Jian Li ◽  
Zheng Qun Huang ◽  
Yan Qin

In this article, a kind of SMC artificial marble was prepared. In order to enhance the mechanical properties and prolong the using life of SMC artificial marble, some effects such as fiber content, filler content and molding temperature etc. on the mechanical properties were carefully studied, too. Results showed that the increase of fiber content could improve the impact strength of SMC artificial marble when the fiber length was 10mm and the increase of filler content would decrease the flexural strength of SMC artificial marble. And the molding temperature at the range of 130°C ~ 160°C had little influence on the mechanical properties of SMC artificial marble. Comparing with natural marble and casting marble, SMC artificial marble owed superior overall performance and it was much more suitable for industry production.

Author(s):  
Zahid Iqbal Khan ◽  
Zurina Binti Mohamad ◽  
Abdul Razak Bin Rahmat ◽  
Unsia Habib ◽  
Nur Amira Sahirah Binti Abdullah

This work explores a novel blend of recycled polyethylene terephthalate/polyamide 11 (rPET/PA11). The blend of rPET/PA11 was introduced to enhance the mechanical properties of rPET at various ratios. The work’s main advantage was to utilize rPET in thermoplastic form for various applications. Three different ratios, i.e. 10, 20 and 30 wt.% of PA11 blend samples, were prepared using a twin-screw extruder and injection moulding machine. The mechanical properties were examined in terms of tensile, flexural and impact strength. The tensile strength of rPET was improved more than 50%, while the increase in tensile strain was observed 42.5% with the addition of 20 wt.% of PA11. The improved properties of the blend were also confirmed by the flexural strength of the blends. The flexural strength was increased from 27.9 MPa to 48 MPa with the addition of 30 wt.% PA11. The flexural strain of rPET was found to be 1.1%. However, with the addition of 10, 20 and 30 wt.% of PA11, the flexural strain was noticed as 1.7, 2.1, and 3.9% respectively. The impact strength of rPET/PA11 at 20 wt.% PA11 was upsurged from 110.53 to 147.12 J/m. Scanning electron microscopy analysis revealed a dispersed PA11 domain in a continuous rPET matrix morphology of the blends. This work practical implication would lead to utilization of rPET in automobile, packaging, and various industries.


2011 ◽  
Vol 236-238 ◽  
pp. 1725-1730 ◽  
Author(s):  
Wei Jen Chen ◽  
Ming Yuan Shen ◽  
Yi Luen Li ◽  
Chin Lung Chiang ◽  
Ming Chuen Yip

This study used carbon aerogels (CA) and phenolic resin in fixed proportations to produce nano high polymer resin, and used poly ehtylene oxide (PEO) as the modifying agent for phenolic resin to improve the mechanical properties of phenolic resin and promote the surface conductivity. The prepared nano high polymer resin and carbon cloth were made into nano-prepreg by using ultrasonic impregnation method, and a nano-prepreg composite material was prepared by using hot compacting and cut to test pieces to measure its mechanical properties and surface conductivity as well as the influence of temperature-humidity environment (85°C/168hr and 85°C/85%RH/168hr) on mechanical properties. The result showed that the surface conductivity increased by 64.55%, the tensile strength at room temperature increased by 35.7%, the flexural strength increased by 18.4%, and the impact strength increased by 101%. In hot environment (85°C/168hr), the tensile strength decreased by 23.8%, the flexural strength increased by 3.1%, and the impact strength increased by 84.6%. In high temperature-high humidity environment (85°C/85% RH/168hr), the tensile strength decreased by 29.6%, the flexural strength decreased by 17%, and the impact strength increased by 95.7%.Introduction


2008 ◽  
Vol 41-42 ◽  
pp. 313-316 ◽  
Author(s):  
Li Ping He ◽  
Yong Tian ◽  
Lu Lin Wang

Natural fiber reinforced polypropylene composites (NF/PP) have attracted a lot of attention because of their light weight, good mechanical properties, recyclable and environmental friendly features. This work has successfully fabricated ramie fiber reinforced polypropylene composites (RF/PP) with a hybrid method of melt-blending and injection molding. Different RF/PP eco-materials have been fabricated by varying the fiber length, fiber content and way of fiber pre-treatment. This paper studied the mechanical properties of the fabricated RF/PP composites in depth by investigating the mechanical behaviors of RF/PP and microstructures of the ruptured surfaces. The results show that the increases of fiber length and fiber content can improve the tensile strength, flexural strength and compression strength apparently, but result in negative influences on the impact strength and elongation behaviors of RF/PP composites. The optimal addition amount of ramie fiber is around 20 wt%. The pre-treatment of ramie fiber in 10%~15% NaOH is good to the mechanical properties of RF/PP. The fiber length can be varied in the range of 3-8 mm. It is expected that the fabricated RF/PP composites can be applied to automobile industry as environmental friendly eco-materials.


2009 ◽  
Vol 20 (2) ◽  
pp. 132-137 ◽  
Author(s):  
Rafael Leonardo Xediek Consani ◽  
Douglas Duenhas de Azevedo ◽  
Marcelo Ferraz Mesquita ◽  
Wilson Batista Mendes ◽  
Paulo César Saquy

The present study evaluated the effect of repeated simulated microwave disinfection on physical and mechanical properties of Clássico, Onda-Cryl and QC-20 denture base acrylic resins. Aluminum patterns were included in metallic or plastic flasks with dental stone following the traditional packing method. The powder/liquid mixing ratio was established according to the manufacturer's instructions. After water-bath polymerization at 74ºC for 9 h, boiling water for 20 min or microwave energy at 900 W for 10 min, the specimens were deflasked after flask cooling and finished. Each specimen was immersed in 150 mL of distilled water and underwent 5 disinfection cycles in a microwave oven set at 650 W for 3 min. Non-disinfected and disinfected specimens were subjected to the following tets: Knoop hardness test was performed with 25 g load for 10 s, impact strength test was done using the Charpy system with 40 kpcm, and 3-point bending test (flexural strength) was performed at a crosshead speed of 0.5 mm/min until fracture. Data were analyzed statistically by ANOVA and Tukey's test (α= 0.05%). Repeated simulated microwave disinfections decreased the Knoop hardness of Clássico and Onda-Cryl resins and had no effect on the impact strength of QC-20. The flexural strength was similar for all tested resins.


2005 ◽  
Vol 13 (4) ◽  
pp. 403-413
Author(s):  
Shanhua Zhou ◽  
Zhiyu Xu ◽  
Xin Liu ◽  
Yan Gao ◽  
Qingzhi Dong

A new interfacial modifier made of tetradecyl methylacrylate-maleic anhydride copolymer (TMA- co-MAH) was prepared and characterized. The effect of reaction time and monomer ratio on the gross conversion and MAH content in the copolymer was studied. When the glass mat was treated with TMA- co-MAH solutions and compounded with PP, the MAH group of the interfacial modifier formed strong interactions with the glass mat and the long side chain of the interfacial modifier entangled firmly with the polypropylene matrix. In comparison with maleated polyolefins, the higher MAH content of the TMA- co-MAH resulted in better interfacial adhesion between the PP and the glass mat resulting in increased flexural strength and modulus, and the ductility of the TMA- co-MAH introduced a ductile interlayer into the interface of the glass mat reinforced polypropylene composites (GMT-PPs) to achieve higher impact strength. Therefore the mechanical properties of composites treated with TMA- co-MAH were all superior to those of GMT-PPs treated with maleic anhydride grafted polypropylene (PP- g-MAH) solutions when they were used at the same level. The effects of anhydride content, concentration of copolymer and compounding time on the mechanical property of GMT-PPs were investigated. With the optimal monomer ratio, MAH:TMA = 7:3, a 3% copolymer solution and a compounding time of 5 min, the impact strength, flexural strength and modulus of GMT-PPs treated with the new interfacial modifier were all improved significantly compared with composites treated with 0.3% PP- g-MAH solution.


2011 ◽  
Vol 250-253 ◽  
pp. 839-842
Author(s):  
Chun He Yu ◽  
Shao Rong Lu ◽  
Zhi You Yang ◽  
Kuo Liu ◽  
Xin Fan

In order to enhance the interfacial interactions between the sisal fiber (SF) and the polypropylene (PP) matrix, a water-solubility hyperdispersant which has amphipathic structure and flexible segment was used. Experimental results revealed that when the content of hyperdispersant is 5 percent, the impact strength of the composites was 27.4 kJ·m-2 and the flexural strength of SF/PP composites was 40.1 MPa, which was 64 and 34 wt% higher than that of unmodified systems, respectively. Meanwhile, the crystallinity of the composites also leads to an increase.


2012 ◽  
Vol 576 ◽  
pp. 390-393 ◽  
Author(s):  
J. Awanis ◽  
S. Anis Sofia ◽  
Noorasikin Samat

This study shows the effect of using 3-aminopropyltriethoxysilane (APS) and maleic anhydride-grafted polypropylene (MAPP) as coupling agent on composite of RPP/MCC fiber. The compositions of MCC were varied from 0, 2, 4, 8 and 12 wt%. The compounded samples were prepared into test specimens by using injection moulding. The RPP/MCC composites with and without the coupling agent were characterized through mechanical testing of flexural and impact test. The incorporation of the modified MCC was found to increase the modulus and flexural strength. The flexural test indicates that the addition of 4 wt% MCC-APS and 8 wt% MCC-MAPP significantly increased the flexural strength of the RPP composite compared to the unmodified MCC. The impact test shows higher impact strength at 4 wt% of RPP/MCC-APS and 2 wt% of RPP/MCC-MAPP, respectively.


2010 ◽  
Vol 150-151 ◽  
pp. 379-385
Author(s):  
Qun Lü ◽  
Qing Feng Zhang ◽  
Hai Ke Feng ◽  
Guo Qiao Lai

The wood-plastic composites (WPC) were prepared via compress molding by using the blends of high density polyethylene (HDPE) and modified polyethylene (MAPE) as the matrix and wood flour (WF) as filler. The effect of MAPE content in the matrix on the mechanical properties of the matrix and WPC was investigated. It was shown that the change of MAPE content in the matrix had no influence on the tensile strength of the matrix, but markedly reduced the impact strength of the matrix. Additionally, it had significant influence on the strength of WPC. When the content of wood flour and the content of the matrix remained fixed, with increasing the content of MAPE in the matrix, the tensile strength and the flexural strength of WPC tended to increase rapidly initially and then become steady. Moreover, with the increasing of MAPE concentration, the impact strength of WPC decreased when the low content of wood flour (30%) was filled, but increased at high wood flour loading (70%).


2015 ◽  
Vol 813-814 ◽  
pp. 30-33 ◽  
Author(s):  
S. Rajamuneeswaran ◽  
S. Jayabal ◽  
S. Kalyana Sundaram ◽  
N.S. Balaji ◽  
P. Ramkumar

The influence of chitosan impregnation on the tensile and flexural strength of the short coir fiber reinforced polyester composites were studied in this investigation. The chitosan fillers were dispersed in polyester matrix, and laminates were prepared by reinforcing coir fibers in chitosan –polyester matrix. The composites were fabricated by varying filler content, fiber content and fiber length in three levels and their influence on tensile and flexural strength of the composites were studied. The composites with fiber length 30 mm, filler content 4% and fiber content 25% showed better values tensile (23 MPa) and at the same time the flexural strength (28MPa) of the composite was observed to be better with fiber length 30 mm, filler content 4 % and fiber content 25%.


2018 ◽  
Vol 917 ◽  
pp. 42-46 ◽  
Author(s):  
Akshay Kakar ◽  
Elammaran Jayamani ◽  
Muhammad Khusairy bin Bakri ◽  
Soon Kok Heng

The goal of this study was to investigate the influence of cyclic hot and cold water absorption and desorption on the flexural and impact strengths of luffa – PLA biocomposites. PLA was reinforced with heat treated luffa fibers with the fiber loadings: 5 vol.%, 10 vol.%, 15 vol.% and 20 vol.%. Based on the test results the biocomposite with the highest flexural and impact strengths was selected for water absorption and desorption cycles. The biocomposites were subjected to 56 cycles of hot and cold water absorption and desorption. The biocomposites were tested for their strengths after every 14 cycles. The absorption and desorption decreased the flexural and impact strengths, affecting the impact strength more than the flexural strength.


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