Support Analysis of Horizontal Pressure Vessel Using FEA

2014 ◽  
Vol 592-594 ◽  
pp. 1220-1224
Author(s):  
Navin Kumar ◽  
Surjit Angra ◽  
Vinod Kumar Mittal

Saddles are used to support the horizontal pressure vessels such as boiler drums or tanks. Since saddle is an integral part of the vessel, it should be designed in such a way that it can withstand the pressure vessel load while carrying liquid along with the operating weight. This paper presents the stress analysis of saddle support of a horizontal pressure vessel. A model of horizontal pressure vessel and saddle is created in Ansys software. For the given boundry and loading conditions, stresses induced in the saddle support are analyzed using Ansys software. After analysis it is found that maximum localized stress arises at the saddle to vessel interface near the saddle horn area. The results obtained shows that the saddle support design is safe for the given loading conditions and provides the theoretical basis for furthur optimisation.

1980 ◽  
Vol 102 (3) ◽  
pp. 555-557
Author(s):  
Krishna P. Singh ◽  
V. K. Luk

Saddle supports of horizontally mounted pressure vessels, when subject to seismic and mechanical loads, interact with the foundation in a highly non-linear manner. The maximum foundation concrete pressure, and hold-down bolt stresses are important design considerations which often govern the vessel support geometry. A method is given herein to determine the foundation stresses due to arbitrary imposed loadings. The solution procedure lends itself easily to automated computation—a highly desirable feature—since most nuclear equipment has to be analyzed for a large number of loading conditions.


2011 ◽  
Vol 421 ◽  
pp. 369-372
Author(s):  
Jie Shao Xin

This paper made an analysis on the process of turbine blade, and completed the three-dimensional design of milling and cutting fixture used in the process on the UG software. After the stress analysis of the workpiece is completed, the author made a finite element analysis on both the blades and the main parts of the fixture with the help of ANSYS software, the results of the research provide theoretical basis for the development of reasonable processing technology and reliable workpiece assembly.


Author(s):  
Yang-chun Deng ◽  
Gang Chen

To save material, the safety factor of pressure vessel design standards is gradually decreased from 5.0 to 2.4 in ASME Boiler and Pressure Vessel Codes. So the design methods of pressure vessel should be more rationalized. Considering effects of material strain hardening and non-linear structural deformation, the elastic-plastic stress analysis is the most suitable for pressure vessels design at present. This paper is based on elastic-plastic theory and considers material strain hardening and structural deformation effects. Elastic-plastic stress analyses of pressure vessels are summarized. Firstly, expressions of load and structural deformation relationship were introduced for thin-walled cylindrical and spherical vessels under internal pressure. Secondly, the plastic instability for thin-walled cylindrical and spherical vessels under internal pressure were analysed. Thirdly, to prevent pressure vessels from local failure, the ductile fracture strain of materials was discussed.


Author(s):  
Alwyn S. Tooth ◽  
John S. T. Cheung ◽  
Heong W. Ng ◽  
Lin S. Ong ◽  
Chithranjan Nadarajah

When storing liquids at high temperature, in horizontal vessels, the current design methods aim to minimise the thermal stresses by introducing a sliding surface at the base of one of the twin saddle supports. However, regular site maintenance is required to ensure that adequate sliding is achieved This may be difficult and costly to carry out. The aim of the present work, therefore, is to dispense with the sliding support and to provide saddle designs which although fixed to the platform, or foundation, do not result in the storage/pressure vessel being over-stressed when thermal loading occurs. The paper provides general recommendations for the most appropriate saddle geometries, and details the way in which ‘Design by Analysis’ and ‘Fatigue Life Assessments’ may be carried out using the stresses which arise from these designs.


Author(s):  
Daniel Peters ◽  
Adam P. Maslowski

This paper is to give an overview of the major revisions pending in the upcoming 2015 edition of the American Society of Mechanical Engineers (ASME) Boiler and Pressure Vessel Code (BPVC) Section VIII Division 3, Alternative Rules for Construction of High Pressure Vessels, and potential changes being considered by the Subgroup on High Pressure Vessels (SG-HPV) for future editions. This will include an overview of significant actions which will be included in the upcoming edition. This includes action relative to test locations in large and complex forgings, in response to a report from the U.S. Chemical Safety and Hazard Investigation Board (CSB) report of a failed vessel in Illinois. This will also include discussion of a long term issue recently completed on certification of rupture disk devices. Also included will be a discussion of a slight shift in philosophy which has resulted in the linear-elastic stress analysis section being moved to a Non-Mandatory Appendix and discussion of potential future of linear-elastic stress analysis in high pressure vessel design.


Author(s):  
Sung Kyu Ha ◽  
Stephen W. Tsai ◽  
Seong Jong Kim ◽  
Khazar Hayat ◽  
Kyo Kook Jin

A multi-scale fatigue life prediction methodology of composite pressure vessels subjected to multi-axial loading has been proposed in this paper. The multi-scale approach starts from the constituents, fiber, matrix and interface, leading to predict behavior of ply, laminates and eventually the composite structures. The life prediction methodology is composed of two steps: macro stress analysis and micro mechanics of failure based on fatigue analysis. In the macro stress analysis, multiaxial fatigue loading acting at laminate is determined from finite element analysis (FEM) of composite pressure vessel, and ply stresses are computed using a classical laminate theory (CLT). The micro-scale stresses are calculated in each constituent (i.e. matrix, interface, and fiber) from ply stresses using a micromechanical model. Micromechanics of failure (MMF) was originally developed to predict the strength of composites and now extended to prediction of fatigue life. Two methods are employed in predicting fatigue life of each constituent, i.e. an equivalent stress method for multi-axially loaded matrix, and a critical plane method for the interface. A modified Goodman diagram is used to take into account the generic mean stresses. Damages from each loading cycle are accumulated using Miner’s rule. Each fiber is assumed to follow a probabilistic failure depending on the length. Using the overall micro and macro models established in this study, Monte Carlo simulation has been performed to predict the overall fatigue life of a composite pressure vessel considering statistical distribution of material properties of each constituent and manufacturing winding helical angle.


1985 ◽  
Vol 107 (4) ◽  
pp. 387-393 ◽  
Author(s):  
W. Szyszkowski ◽  
P. G. Glockner

There are many applications of thin-walled axisymmetric structures as pressure vessels in which buckle-free in-service behavior can only be guaranteed by reinforcements, such as stringers and girths, which not only raise the weight of the structure but also increase its cost. Buckle-free behavior, however, can also be assured by “correcting” the shape of the pressure vessel by a small amount in the area of impending instability. This paper proposes the use of the theory of inflatable membranes to obtain the shape of a pressure vessel subjected to tension only stress state, whereby the possibility of buckling is excluded. Such a shape will be referred to as the “buckle-free” shape. A set of nonlinear differential equations are derived which are valid for any axisymmetric pressure vessel subjected to axisymmetric loadings. The shape obtained from the solution of the equations is an “extremum” to possible stable shapes under the given loading conditions; i.e., there are other stable shapes, for which the circumferential compressive stiffness of the structure has to be relied upon. A closed-form solution for the set of equations was obtained for the constant pressure loading case. For hydrostatic pressure a numerical procedure is applied. Results on “buckle-free” shapes for typical pressure vessel strucures for these two loading conditions are presented. It is established that the deviation of such shapes from the shapes obtained by present design methods and code specifications is small so that this proposed method and the resulting “corrections’ leading to “buckle-free” inservice behavior should not present an aesthetic problem in design.


1967 ◽  
Vol 89 (4) ◽  
pp. 858-868 ◽  
Author(s):  
A. G. Pickett ◽  
S. C. Grigory

The bases for ASME Boiler and Pressure Vessel Code, Section III, fatigue evaluation procedures, the fracture mechanics approach to fatigue life analysis, and the notch stress analysis method are reviewed. Fatigue life predictions are compared with the results of materials, model, and full size pressure vessel tests performed for PVRC and AEC. These tests were made in response to the research objectives established by ASME Special Committee to Review Code Stress Basis in 1958. A proposed design procedure based on the notch stress analysis method and experimental results is presented.


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