Strength Analysis and Optimization Methods for Four Cylinder Engine Crankshaft Based on CATIA and ANSYS

2014 ◽  
Vol 592-594 ◽  
pp. 1789-1793
Author(s):  
Amarjeet Singh ◽  
Vinod Kumar Mittal ◽  
Surjit Angra

Crankshaft is one of the most important components of an IC engine. Crankshaft should be checked carefully to ensure that its design is fully optimized. The main objective of this paper is to perform the static analysis on four cylinder engine crankshaft to find out its static strength and the maximum stress zone and analyzing the different methods for the optimization of crankshaft in terms of weight, stress and cost reduction. A three dimensional model of four cylinder engine crankshaft is prepared corresponding to actual conditions in Catia V5 software, static analysis is performed using Ansys under extreme operating conditions and the improvement methods for the optimum design are analyzed in terms of geometric improvement, appropriate material selection and methods used for manufacturing of crankshaft.

1993 ◽  
Vol 59 (563) ◽  
pp. 1697-1701 ◽  
Author(s):  
Tsuyoshi Nishiwaki ◽  
Atsushi Yokoyama ◽  
Zen'ichiro Maekwa ◽  
Hiroyuki Hamada ◽  
Yoshinori Maekawa ◽  
...  

2011 ◽  
Vol 32 (3) ◽  
pp. 215-227 ◽  
Author(s):  
Paweł Jóźwik ◽  
Michał Karcz ◽  
Janusz Badur

Numerical modelling of a microreactor for thermocatalytic decomposition of toxic compounds In this paper a three-dimensional model for determination of a microreactor's length is presented and discussed. The reaction of thermocatalytic decomposition has been implemented on the base of experimental data. Simplified Reynolds-Maxwell formula for the slip velocity boundary condition has been analysed and validated. The influence of the Knudsen diffusion on the microreactor's performance has also been verified. It was revealed that with a given operating conditions and a given geometry of the microreactor, there is no need for application of slip boundary conditions and the Knudsen diffusion in further analysis. It has also been shown that the microreactor's length could be practically estimated using standard models.


Author(s):  
M. H. Akbari ◽  
R. Roohi ◽  
S. A. Asaee

A three-dimensional model is developed to simulate the behavior of a single-channel three-way catalytic converter. The flow regime is assumed to be steady and laminar, and the channel walls are considered as isothermal. A multi-step, global heterogeneous reaction mechanism with 16 reactions and 11 species is used in this investigation to enhance the accuracy of the results. The chemical reactions are assumed to occur only on the reactor walls. The developed model is validated against available experimental data for stoichiometric operating conditions. The effect of the feed temperature on the conversion efficiency of the main pollutant components is studied. The light-off temperature for the stoichiometric A/F is found to be about 530 K for CO, NO and UHC, and 425 K for H2 conversion. The model is also applied to predict the effect of reactor length and inlet mixture space velocity on the conversion efficiency at two different temperatures. By using the same kinetics a well-stirred, unsteady model is also developed to identify the sensitivity of the multi-step kinetic mechanism to the mixture composition. The effect of mole fraction variation of each species on the conversion of other mixture components is investigated.


2013 ◽  
Vol 284-287 ◽  
pp. 996-1000 ◽  
Author(s):  
Jong Boon Ooi ◽  
Xin Wang ◽  
Ying Pio Lim ◽  
Ching Seong Tan ◽  
Jee Hou Ho ◽  
...  

Portal axle unit is a gearbox unit installed on every end axles of the vehicle. It is installed to the vehicle to give higher ground clearance to enable vehicle to go over large obstacle when driving in off-road conditions. Shafts must be exceptionally tough and lightweight to improve the overall performance of the portal axle unit. In this paper, the shaft is analyzed in three-dimensional model and the stress of the shaft model is analyzed using finite element analysis (FEA). The FEA result is compared with experimental results.


2018 ◽  
Vol 157 ◽  
pp. 03011
Author(s):  
Mateusz Janowski ◽  
Danuta Jasińska-Choromańska ◽  
Dymitr Osiński ◽  
Marcin Zaczyk

In this paper, a model of an orthotic robot’s lower limb rotation system is presented. The system is intended for use in typical contemporary orthotic robots such as the ‘Veni-Prometheus’ System for Verticalization and Aiding Motion designed at the Faculty of Mechatronics, Warsaw University of Technology. In the paper, the state of the art is briefly stated, with the relatively low number of orthotic robots allowing realization of pivoting turns highlighted. The intended two-stage pivoting turning movement is analyzed in detail and the operating conditions as well as limitations of the turning module are indicated. The conception of a turning module introduces additional degree of freedom to the existing orthotic robot designs by realizing the rotation about the lengthwise axis in the thigh link. A three-dimensional model and its analysis are shown. The proposed design ensures the necessary movement of the lower limb and the torso of an impaired person during the execution of pivoting turn while remaining compact in order to ease the introduction of the turning system to different orthotic robot designs.


2008 ◽  
Vol 15 (01n02) ◽  
pp. 111-116 ◽  
Author(s):  
JAE-SANG BAEK ◽  
JIN-HYO BOO ◽  
YOUN-JEA KIM

A numerical study is needed to gain insight into the growth mechanism and improve the reactor design or optimize the deposition condition in chemical vapor deposition (CVD). In this study, we have performed a numerical analysis of the deposition of gallium arsenide ( GaAs ) from trimethyl gallium (TMG) and arsine in a vertical CVD reactor. The effects of operating parameters, such as the rotation velocity of susceptor, inlet velocity, and inlet TMG fraction, are investigated and presented. The three-dimensional model which is used in this investigation includes complete coupling between the thermal-fluid transport and species transport with chemical reaction.


2018 ◽  
Vol 172 ◽  
pp. 01010
Author(s):  
Stephen Christopher ◽  
Shouqi Yuan ◽  
Ji Pei ◽  
G Xing Cheng ◽  
Wang Yiyun

The pump user demands for specification along with noise and vibration magnitude for extreme operating conditions apart from best efficiency flow. In order to predict the noise level in pumps, the entire unit of pump has to be considered for acoustic evaluation. Hence, the full three dimensional model of vertical inline pump which consists of inlet pipe, impeller, and volute casing is considered for detailing the flow induced noise using Lighthill analogy. The performance characteristics of pump are well matched between experimental and computational results and the overall sound power level at best efficiency flow using computation was compared with empirical relations and found to be agreed well. The streamline patterns along the inlet pipe shows the effects of recirculation and return flow at partload condition and confirm that the utilization of flow passage is not well streamlined even for nominal flow rate. Further, the detailed study of inlet pipe cross sections reveals the nature of different noise sources such as dipole and quadrupole sound levels along with Proudman source power level. The intensity of turbulence and vortices in flow passage is predicted well using quadrupole source and Proudman sound power levels.


2012 ◽  
Vol 241-244 ◽  
pp. 2125-2128 ◽  
Author(s):  
Zhao Hua Xu ◽  
Zhi Qin Cui ◽  
Xiao Hua Wang

This paper presents a new method for the analysis of the crankshaft strength by using the softwares of solidworks, matlab and ansys. Using the powerful modeling function of solidworks, the three-dimensional model of crankshaft was established. Applying the techniques of numerical operation, graph display and GUI of matlab, the simulation calculations of kinematics, dynamics of crankshaft was carried out and the force and torque of crankshaft was obtained. Making full use of finite element analysis function of ansys, the modal analysis and strength analysis of crankshaft were made. The results show that it is valid to take the respective advantages of solidworks, matlab and ansys to establish a simple and effective approach for the analysis of the crankshaft strength, which supplies foundation for the optimization design and dynamic response of crankshaft.


2018 ◽  
Vol 14 (4) ◽  
pp. 722-734 ◽  
Author(s):  
Fujuan Tong ◽  
Wenxuan Gou ◽  
Lei Li ◽  
Wenjing Gao ◽  
Zhu Feng Yue

Purpose Blade tip clearance has always been a concern for the gas turbine design and control. The numerical analysis of tip clearance is based on the turbine components displacement. The purpose of this paper is to investigate the thermal and mechanical effects on a real cooling blade rather than the simplified model. Design/methodology/approach The coupled fluid-solid method is used. The thermal analysis involves solid and fluid domains. The distributions of blade temperature, stress and displacement have been calculated numerically under real turbine operating conditions. Findings Temperature contour can provide a reference for stress analysis. The results show that temperature gradient is the main source of solid stress and radial displacement. Compared with thermal or mechanical effect, there is a great change of stress magnitude for the thermomechanical effect. Large stress gradients are found between the leading and trailing edge of turbine cooling blade. Also, the blade radial displacement is mainly attributed to the thermal load rather than the centrifugal force. The analysis of the practical three-dimensional model has achieved the more precise results. Originality/value It is significant for clearance design and life prediction.


2014 ◽  
Vol 575 ◽  
pp. 329-336
Author(s):  
Zhi Feng Liu ◽  
Bo Hua Zhang

The problem of variable cross-section beam carrying a moving heavy load is investigated. UG software is used to build a three-dimensional model of the beam. The finite difference method and finite element method are used static analysis for the variable cross-section beam carrying a moving heavy load. The static deformation of the beam guide surface is obtained. Comparing the data of the two method, the feasibility of the method is verified. This paper give a guide surface load curve research method of variable cross-section beam carrying a moving heavy load.


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