Design and Analysis of Asymmetrical Spur Gear Drive for Automobile Gear Box Application

2014 ◽  
Vol 592-594 ◽  
pp. 2277-2281 ◽  
Author(s):  
Rama Thirumurgan ◽  
Clement Christy C. Deepak
Keyword(s):  
Motor Vehicle ◽  
Gear Tooth ◽  
Load Sharing ◽  
Spur Gear ◽  
Mesh Stiffness ◽  
Gear Drive ◽  
Contact Points ◽  
Actual Load ◽  
Gear Box ◽  
Sharing Behavior

This work mainly aims to explore the actual load, fillet and contact stresses induced during a mesh cycle in a spur gear tooth. As the mesh stiffness differs at different contact points along the path of contact, it significantly affects the load sharing between the simultaneously meshed contact pairs hence stresses. Comparative study has been made between existing symmetric spur gear pair used in light motor vehicle gear box and asymmetric spur gear. Finite element multi pair contact model has been used to explore the load sharing behavior and related stresses in this work.

Effect of Gear Tooth Crack on Spur Gear Dynamic Response by Simulation

2011 ◽  
Author(s):  
Yimin Shao ◽  
Xi Wang ◽  
Zaigang Chen ◽  
Teik C. Lim
Keyword(s):  
Dynamic Response ◽  
Gear Tooth ◽  
Sudden Change ◽  
Element Model ◽  
Spur Gear ◽  
Operating Conditions ◽  
Lumped Parameter Model ◽  
Mesh Stiffness ◽  
Heavy Load ◽  
High Rotational Speed

Geared transmission systems are widely applied to transmit power, torque and high rotational speed, and as well as change the direction of rotational motion. Their performances and efficiencies depend greatly on the integrity of the gear structure. Hence, health monitoring and fault detection in geared systems have gained much attention. Often, as a result of inappropriate operating conditions, application of heavy load beyond the designed capacity or end of fatigue life, gear faults frequently occur in practice. When fault happens, gear meshing characteristics, including mesh stiffness that is one of the important dynamic parameters, can be affected. This sudden change in mesh stiffness can induce shock vibration as the faulty gear tooth passes through the engagement zone. In this study, a finite element model representing the crack at the tooth root of a spur gear is developed. The theory is applied to investigate the effect of different crack sizes and the corresponding change in mesh stiffness. In addition, a lumped parameter model is formulated to examine the effect of tooth fault on gear dynamic response.

VEHICLE GEARBOX DYNAMICS: CENTRE DISTANCE INFLUENCE ON MESH STIFFNESS AND SPUR GEAR DYNAMICS

Transport ◽  
2010 ◽  
Vol 25 (3) ◽  
pp. 278-286 ◽  
Author(s):  
Viktor Skrickij ◽  
Marijonas Bogdevičius
Keyword(s):  
Spur Gear ◽  
Transmission Model ◽  
Time Varying ◽  
Mesh Stiffness ◽  
Gear Dynamics ◽  
Distance Error ◽  
Gear Box

Vehicle gearbox dynamics is characterized by time varying mesh stiffness. The paper presents a survey of methods used for determining mesh stiffness and the analysis of the centre distance influence on it. The refined mathematical transmission model presenting the centre distance as a variable is presented. The centre distance error as well as backlash and bearing flexibility is defined and the influence of these factors on mesh stiffness and spur gear dynamics is investigated. The results obtained from this paper may be used in gear‐box diagnostics.

Prediction of Spur Gear Mesh Stiffness Associated with the Tooth Corrosion

2015 ◽  
Vol 799-800 ◽  
pp. 570-575
Author(s):  
Zheng Min Qing Li ◽  
Qing Bin Zhao ◽  
Xiao Zhen Li
Keyword(s):  
Spur Gear ◽  
Mesh Stiffness ◽  
Gear Mesh ◽  
Gear Drive ◽  
Corrosion Effect ◽  
Proposed Model ◽  
Stiffness Model ◽  
The Stability ◽  
Gear Drives ◽  
Gear Mesh Stiffness

In this study, a mesh stiffness model of spur gear drives considering the tooth corrosion effect, which is based on Ishikawa model, is proposed. The fidelity of mesh stiffness based on the proposed model is checked by comparing the result with a benchmark result from the reference and the effect of the tooth corrosion on mesh stiffness is analyzed. The prediction indicates mesh stiffness is insensitive to the tooth corrosion, but this conclusion has a signification for assessing the stability of inherent properties of a spur gear drive when the tooth corrosion is produced.

A New Photoelastic Investigation of the Dynamic Bending Stress of Spur Gears

2003 ◽  
Vol 125 (2) ◽  
pp. 365-372 ◽  
Author(s):  
Ming-Jong Wang
Keyword(s):  
Critical Points ◽  
Gear Tooth ◽  
Spur Gear ◽  
Behavioral Characteristics ◽  
Spur Gears ◽  
Bending Stress ◽  
Dynamic Effects ◽  
Contact Points ◽  
Photoelastic Investigation ◽  
Bending Stresses

In this paper, the maximum tensile bending stress (MTBS) and the critical point in the root fillet of spur gear tooth during transmission are determined by a digital photoelastic system involving real time imaging. The behavioral characteristics of the bending stresses of the gear tooth are analyzed at different rotation speeds, transmitted torques, and contact points. Then, the dynamic effects, the various critical points and the maximum tensile bending stresses are compared experimentally and theoretically, and discussed. Finally, the best approaches for determining the maximum bending stress and its position in the root fillet of spur gear tooth are recommended.

Analysis of the Vibration Response of a Gearbox With Gear Tooth Faults

2004 ◽  
Author(s):  
Xinhao Tian ◽  
Ming J. Zuo ◽  
Ken R. Fyfe
Keyword(s):  
Gear Tooth ◽  
Spur Gear ◽  
Vibration Response ◽  
Gear Pair ◽  
Mesh Stiffness ◽  
Gear Teeth ◽  
Vibration Model ◽  
Vibration Signatures ◽  
Potential Energy Method ◽  
The Relationship

In this study, the steady-state vibration response of a gearbox with gear tooth faults is investigated. Based on the analytical expression of the position-dependent mesh stiffness of the gear with perfect gear teeth derived with the potential energy method and the characteristics of involute gear teeth, expressions of the mesh stiffness of a gear with tooth faults such as tooth chip, tooth crack, and tooth breakage are derived. Using a coupled lateral and torsional vibration model of a one-stage spur gear pair, we have numerically solved a set of nonlinear equations and obtained typical vibration response diagrams of the gear pair with perfect gears and gears with tooth faults. This study reveals the relationship between the waveforms of the vibration and the types of local faults of the gear. These results are useful for identification of vibration signatures when there are these types of tooth faults.

Mesh stiffness modeling considering actual tooth profile geometry for a spur gear pair

2018 ◽  
Vol 19 (3) ◽  
pp. 306 ◽  
Author(s):  
Yong Yang ◽  
Jiaxu Wang ◽  
Qinghua Zhou ◽  
Yanyan Huang ◽  
Jinxuan Zhu ◽  
...  
Keyword(s):  
Gear Tooth ◽  
Analytical Description ◽  
Element Model ◽  
Spur Gear ◽  
Tooth Profile ◽  
Mesh Stiffness ◽  
Gear Mesh ◽  
Proposed Model ◽  
Tooth Stiffness ◽  
Gear Mesh Stiffness

Some tooth profile geometric features, such as root fillet area, flank modification and wear are of nonnegligible importance for gear mesh stiffness. However, due to complexity of analytical description, their influence on mesh stiffness was always ignored by existing research works. The present work derives analytical formulations for time-varying gear mesh stiffness by using parametric equations of flank profile. Tooth geometry formulas based upon a rack-type tool are derived following Litvin's vector approach. The root fillet area and tooth profile deviations can therefore be fully considered for spur gear tooth stiffness evaluation. The influence of gear fillet determined by tip fillet radius of the rack-type tool is quantified parametrically. The proposed model is validated to be effective by comparing with a finite element model. Further, the model is applied to investigate the stiffness variations produced by tooth addendum modification, tooth profile nonuniform wear and modification.

Sign in / Sign up

Export Citation Format

Share Document