Joint Stiffness of 3D Space Frame Thin Walled Structural Joint Considering Local Buckling Effect

2014 ◽  
Vol 660 ◽  
pp. 773-777
Author(s):  
Mohd Shukri Yob ◽  
Shuhaimi Mansor ◽  
Razali Sulaiman

Thin walled structure is widely used in designing light weight vehicle. For automotive industry, weight is an important characteristic to increase performance of a vehicle. Vehicle structures are built from thin walled beams by joining them using various joining methods and techniques. For a structure, its stiffness greatly depends on joint stiffness. However, stiffness of thin walled beam is difficult to predict accurately due to buckling effect. Once the beams are joined to form a structure, it will expose to joint flexibility effect. A lot of researches had been done to predict the behaviors of thin walled joint analytically and numerically. However, these methods failed to come out with satisfactory result. In this research work, finite element model for 3D space frame thin walled structural joint is developed using circular beam element by validating with experimental result. Another finite element model using rigid element is used to represent 3D space frame behavior without joint effect. The difference between these 2 models is due to joint effect. By using same modelling technique, joint stiffness for different sizes can be established. Then, the relation between joint stiffness for 3D space frame and size of beam can be obtained.

2013 ◽  
Vol 431 ◽  
pp. 104-109 ◽  
Author(s):  
Mohd Shukri Yob ◽  
Shuhaimi Mansor ◽  
Razali Sulaiman

In automotive industry, thin walled beam is widely used to build vehicles structure. Vehicle structure is built by joining thin walled beams using various welding techniques. The usage of thin walled structure in automotive is important to improve vehicle performance by offering better strength-to-weight ratio. However the application of thin walled structure will cause few drawbacks to vehicle structure. When thin walled beam or structure is loaded with compression load, at certain limit it will undergo local or global buckling. Another problem is when thin walled beam is joined to other thin walled beams, it will show unexpected deformation which called joint flexibility. Both phenomena will cause numerical and analytical model to predict stiffness of structure tend to deviate from experimental result. In vehicle structure fabrication 3D space frame is used a lot. As a case study for this application, area around car bulkhead where cross member, side sill and A pillar are connected to each other at right angle is studied. The intention of this research work is to produce validated finite element model to predict equivalent stiffness of 3D space frame structural joint. Finite element, shell element is most common technique used to model the joined structure. However it is known that shell model cannot produce good result. In this result work, modelling of equivalent stiffness for 3D space frame structural joint is presented. The result shows, using this model the accuracy is about 65%. New modelling technique is proposed to increase the accuracy based on solid model. By introducing circular beam elements at welding area, it is found that accuracy improves up to 90%.


2021 ◽  
pp. 136943322110073
Author(s):  
Yu Cheng ◽  
Yuanlong Yang ◽  
Binyang Li ◽  
Jiepeng Liu

To investigate the seismic behavior of joint between special-shaped concrete-filled steel tubular (CFST) column and H-section steel beam, a pseudo-static test was carried out on five specimens with scale ratio of 1:2. The investigated factors include stiffening types of steel tube (multi-cell and tensile bar) and connection types (exterior diaphragm and vertical rib). The failure modes, hysteresis curves, skeleton curves, stress distribution, and joint shear deformation of specimens were analyzed to investigate the seismic behaviors of joints. The test results showed the connections of exterior diaphragm and vertical rib have good seismic behavior and can be identified as rigid joint in the frames with bracing system according to Eurocode 3. The joint of special-shaped column with tensile bars have better seismic performance by using through vertical rib connection. Furthermore, a finite element model was established and a parametric analysis with the finite element model was conducted to investigate the influences of following parameters on the joint stiffness: width-to-thickness ratio of column steel tube, beam-to-column linear stiffness ratio, vertical rib dimensions, and axial load ratio of column. Lastly, preliminary design suggestions were proposed.


Author(s):  
Chen Xin ◽  
Qin Ye ◽  
Yuan Xiguang ◽  
Zhang Ping ◽  
Sun Jian

Abstract According to the real situation, a new method of updating the finite element model (FEM) of a combined structure step by step is proposed in this paper. It is assumed that there are two types of error when establishing the FEMs. One of them results from the simplifications, in fact, it is severe for complicated structures, which usually assume many simplifications; the other is from the process of identifying structural joint parameters. For this reason, it is recommended that the FEM should be established in two stages. At the first stage, the local physical parameters relating with the simplifications are corrected by using the dynamic test data of the corresponding substructures. Then, the structural joint parameters that link the substructures are corrected by the dynamic test data of the combined structure as a whole. The updating formula is presented and proved, and its algorithm is also described. And the experimental results show that the efficiency and accuracy of the proposed method are quite satisfactory.


2019 ◽  
Vol 2019 ◽  
pp. 1-13 ◽  
Author(s):  
Yiping Shen ◽  
Zhijun Zhu ◽  
Songlai Wang ◽  
Gang Wang

Tapered thin-walled structures have been widely used in wind turbine and rotor blade. In this paper, a spectral finite element model is developed to investigate tapered thin-walled beam structures, in which torsion related warping effect is included. First, a set of fully coupled governing equations are derived using Hamilton’s principle to account for axial, bending, and torsion motion. Then, the differential transform method (DTM) is applied to obtain the semianalytical solutions in order to formulate the spectral finite element. Finally, numerical simulations are conducted for tapered thin-walled wind turbine rotor blades and validated by the ANSYS. Modal frequency results agree well with the ANSYS predictions, in which approximate 30,000 shell elements were used. In the SFEM, one single spectral finite element is needed to perform such calculations because the interpolation functions are deduced from the exact semianalytical solutions. Coupled axial-bending-torsion mode shapes are obtained as well. In summary, the proposed spectral finite element model is able to accurately and efficiently to perform the modal analysis for tapered thin-walled rotor blades. These modal frequency and mode shape results are important to carry out design and performance evaluation of the tapered thin-walled structures.


2020 ◽  
Vol 26 (9) ◽  
pp. 1627-1635
Author(s):  
Dongqing Yang ◽  
Jun Xiong ◽  
Rong Li

Purpose This paper aims to fabricate inclined thin-walled components using positional wire and arc additive manufacturing (WAAM) and investigate the heat transfer characteristics of inclined thin-walled parts via finite element analysis method. Design/methodology/approach An inclined thin-walled part is fabricated in gas metal arc (GMA)-based additive manufacturing using a positional deposition approach in which the torch is set to be inclined with respect to the substrate surface. A three-dimensional finite element model is established to simulate the thermal process of the inclined component based on a general Goldak double ellipsoidal heat source and a combined heat dissipation model. Verification tests are performed based on thermal cycles of locations on the substrate and the molten pool size. Findings The simulated results are in agreement with experimental tests. It is shown that the dwell time between two adjacent layers greatly influences the number of the re-melting layers. The temperature distribution on both sides of the substrate is asymmetric, and the temperature peaks and temperature gradients of points in the same distance from the first deposition layer are different. Along the deposition path, the temperature distribution of the previous layer has a significant influence on the heat dissipation condition of the next layer. Originality/value The established finite element model is helpful to simulate and understand the heat transfer process of geometrical thin-walled components in WAAM.


2014 ◽  
Vol 611 ◽  
pp. 188-193 ◽  
Author(s):  
Vladimír Ivančo ◽  
Gabriel Fedorko ◽  
Ladislav Novotný

In the paper, the influence of material model selection on the behaviour of Finite Element model of a compressed thin-walled channel is studied. Results of three material models of channels of two different lengths and two types of geometric imperfections are compared and discussed.


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