Study on the Design of Composite Transmission System for Crawler Type Full-Feeding Combine Harvester

2014 ◽  
Vol 722 ◽  
pp. 80-83
Author(s):  
Xi Yin Lou
Keyword(s):  
High Efficiency ◽  
Fast Response ◽  
Continuous Variable ◽  
Transmission System ◽  
Mechanical Transmission ◽  
Variable Speed ◽  
Hydraulic Motor ◽  
Speed Regulation ◽  
Full Load Operation ◽  
Combine Harvester

Transmission system is an important part of combine harvester, and is the main indicator to measure the level of technology. This paper presents the design of a composite hydraulic mechanical transmission system for combine harvester. The system consists of engine, variable pump, quantitative hydraulic motor, planetary reducer, driving wheel, crawler etc. Author analyzes the continuous variable speed regulation characteristics of transmission; determines selection method of hydraulic components and mechanical parameters. Composite transmission system can make the engine is close to full load operation, improve combine harvester productivity and fuel economy. By optimizing the transmission system, combine harvester can reduce speed, increases the torque, realizes continuous variable speed. Practice has proved: this dynamic composite transmission system with fast response, high efficiency, and reliable, low failure rate. At the same time, combine harvester has the advantages of simple operation, forward, backward or turning without shifting, greatly reduce the labor intensity of the operator.

Study on Walking System Technology of Crawler Combine Harvester

2014 ◽  
Vol 1037 ◽  
pp. 107-110 ◽  
Author(s):  
Xi Yin Lou
Keyword(s):  
Production Efficiency ◽  
High Efficiency ◽  
Hydraulic Drive ◽  
Planetary Gear ◽  
Drive System ◽  
Mechanical Transmission ◽  
Speed Increase ◽  
Speed Regulation ◽  
Combine Harvester ◽  
And Control

Crawler combine harvester walking system is various transmission technology are organic and reasonable matching, foster strengths and circumvent weaknesses, complementary drive system so as to achieve the best overall. Stepless speed walking is particularly suitable for complex condition changes, the demand of drive system for a more comprehensive, more comprehensive, objective stepless speed walking in transmission system innovation or seek better performance, and as a mechanical transmission device of the planetary gear has the advantages of small volume transfer large torque, high efficiency. The combination of both realizes stepless transmission, and has the advantages of low speed and high torque. Hydraulic drive system is mainly to achieve stepless speed regulation, commutation, planetary gear drive mainly reduce speed, increase the torque to. Composite transmission mode that can greatly improve the transmission ability, expand the scope of speed adjustment. In fact, combine the stepless variable speed running and control technology can greatly improve the performance of the product, especially the effect on production efficiency, durability, controllability, environment adaptability, green characteristics were significantly.

Application of Tracked Combine Harvester Step-Less Speed Regulated System

2014 ◽  
Vol 904 ◽  
pp. 365-367
Author(s):  
Xi Yin Lou
Keyword(s):  
High Efficiency ◽  
High Reliability ◽  
Control Valve ◽  
Regulation System ◽  
Hydraulic Motor ◽  
Hydraulic Pump ◽  
Compact Structure ◽  
Speed Regulation ◽  
Walking Machines ◽  
Combine Harvester

In this paper, Step-less speed regulation system using double reversible variable pump and double quantitative motor, since the middle of no other control valve, the hydraulic pump and hydraulic motor with high efficiency. To meet the tracked combine and walking machines because of their own characteristics has the advantages of compact structure, light weight, high efficiency, high reliability, and other requirements of the system..

Integrated control strategy of tractor hydromechanical continuously variable transmission

2020 ◽  
pp. 095440702095114
Author(s):  
Guang Xia ◽  
Huayu Zong ◽  
Xiwen Tang ◽  
Linfeng Zhao ◽  
Baoqun Sun
Keyword(s):  
Control Strategy ◽  
Integrated Control ◽  
Continuous Variable ◽  
Transmission Efficiency ◽  
Variable Speed ◽  
Speed Regulation ◽  
Continuous Variable Transmission ◽  
Variable Transmission ◽  
Working Resistance ◽  
Transmission Speed

Given the transmission efficiency fluctuation and response lag problem of hydromechanical continuous variable transmission combined with the complex and variable working environment of a tractor, an integrated control strategy of engine throttle compensation–hydromechanical continuous variable transmission speed regulation is adopted for dual-flow transmission control. On the basis of the estimation of working resistance, a fuzzy algorithm is used to design the throttle compensation law. Considering the maximum driving power of a tractor as the target of variable speed control, an hydromechanical continuous variable transmission efficiency model is established, and the control law of an hydromechanical continuous variable transmission displacement ratio with the maximum driving power of the tractor under any working condition is determined. On the basis of the wavelet neural network proportional–integral–derivative algorithm, the control law of the hydromechanical continuous variable transmission speed regulation is designed, and the parameters of proportional–integral–derivative control are corrected in real time during the control process. Based on MATLAB/Simulink modelling and simulation and the real vehicle verification test, results showed that the influence of hydromechanical continuous variable transmission efficiency fluctuation on the driving power of the entire vehicle, the response lag of the pump-controlled motor system, and the effect of the leakage on the variable speed control and the fluctuation of the working resistance are solved by studying the hydromechanical continuous variable transmission variable speed transmission control strategy. This strategy improves the stability of the tractor speed and ensured the quality of the work, thereby improving the ability of the tractor to adapt to complex working environments.

Design of Steering Wheel Control System of Tracked Vehicle of Hydro-Mechanical Differential Turning

2012 ◽  
Vol 472-475 ◽  
pp. 753-756
Author(s):  
Fu Yi Cao ◽  
Zhi Li Zhou ◽  
Hong Jie Zhao
Keyword(s):  
Control System ◽  
Power Flow ◽  
High Efficiency ◽  
Steering Wheel ◽  
Mechanical Transmission ◽  
Tracked Vehicle ◽  
Scheme Design ◽  
Speed Regulation ◽  
New Type ◽  
Turning Mechanism

The hydro-mechanical differential turning mechanism is the new type of double power flow turning mechanism of tracked vehicle. The hydraulic stepless speed regulation and the high efficiency of mechanical transmission are integrated into the turning mechanism. The stepless turning of tracked vehicle can be achieved. Basing on hydro-mechanical differential turning theory, the scheme design of steering wheel control system of tracked vehicle of hydro-mechanical differential turning is finished. By establishing model of steering wheel control system, its working stability and following characteristic is simulated and analyzed in this paper. The demand of hydro-mechanical differential turning of tracked vehicle can be realized by the steering wheel control system designed through the simulation results.

Gear Based Quasi-Continuous Variable Transmission for Wind Turbines

2015 ◽  
Author(s):  
Krista Hernandez ◽  
Dania Wilson ◽  
Kyle Ressel ◽  
Justus Nwoke ◽  
Martin Soto ◽  
...  
Keyword(s):  
Wind Turbine ◽  
Wind Turbines ◽  
Continuous Variable ◽  
Transmission System ◽  
Constant Speed ◽  
Spur Gears ◽  
Variable Speed ◽  
Electrical Load ◽  
Continuous Variable Transmission ◽  
Variable Transmission

Over the past decade wind turbines have been proven to be a competitive contender to produce cheap electricity. Their output electrical power went from few dozens of watts to several megawatts, and this trend is continuing to increase as they become larger in size. Most of these wind turbines are typically regulated through a set of controls acting on the electricity generator workload. These controls are achieved through the use of power electronics controlling the electrical load on the generator for variable speed wind turbine. This paper explores the possibility of implementing an alternative control system in variable wind speed turbines using a special gearbox with a high number of close consecutive discrete gear ratios. The proposed gear based Quasi-Continuous Variable Transmission, called QCVT, allows a variable speed at the input shaft and delivers a quasi-constant speed at the output shaft of the gearbox. The system consists of a special drivetrain assembly of spur gears run and controlled automatically through a set of clutch power shifters. The clutches are used to shift a set of compound gears, thus modifying the drivetrain total gear ratio. The designed system can produce up to 625 gear ratios and acts as a quasi-continuously variable transmission between the wind turbine hub and the electricity generator which requires a constant entry speed delivering a frequency of 60 Hz. The gearing transmission system has been designed using the SolidWorks CAD software for modeling and simulation and the gearing design theory has been used to dimension the special drivetrain assembly of spur gears. The kinematic gearing theory has been used to establish the multitude of close consecutive discrete gearing ratios of the transmission system. A wind driven rotor model for the wind turbine power coefficient has been used to determine the power absorbed by the wind turbine from the blowing wind and the power delivered to the electricity generator. The wind turbine torque generated by the wind and the torque produced at the electricity generator have also been determined using the multitude of gear ratios of the designed drivetrain. A new control law is established to keep the wind turbine generator running at a quasi-constant speed while producing maximum power. Considering the QCVT with its numerous close and consecutive gear ratios as the main torque regulator, the wind turbine system is expected to deliver the right needed torque for a specified electrical load. A set of results featuring how the electricity generator power and torque can be controlled by shifting the ratios of drivetrain transmissions are delivered. A particular emphasis is put on maximizing the generator delivered power using controlled gear ratios while the speed of the wind is changing. A small scale prototype of the QCVT powertrain transmission has been designed and built for concept demonstration and testing purposes.

scholarly journals Analysis Of The Effect Of Frequency Decrease On Performance On Five Phase Induction Motor

2021 ◽  
Vol 12 (2) ◽  
pp. 58-64
Author(s):  
Suranta Sitorus
Keyword(s):  
Induction Motor ◽  
High Efficiency ◽  
Induction Motors ◽  
Electric Motors ◽  
Variable Speed ◽  
Motor Speed ◽  
Variable Speed Drive ◽  
Synchronous Motors ◽  
Speed Regulation ◽  
Motor Tests

Almost 70% of the energy produced by the generator is consumed by electric motors. The use of induction motors in industry and factories is more profitable than DC or synchronous motors, one of the advantages is easy maintenance and high efficiency. On machines in the industry speed regulation is absolutely necessary. Along with the development of power electronics, this has become very easy to do, namely by supplying a motor with a variable speed drive (VSD) inverter. With the supply of a variable speed drive inverter, it is possible to adjust the motor speed by adjusting the voltage frequency.This study was conducted to determine the effect of decreasing the frequency using a variable speed drive inverter on the performance of a five-phase induction motor. Tests are carried out at a frequency of 50 Hz (grid frequency), 35, 40, 45, 50 Hz (inverter frequency) and the motor is loaded at 0.5, 1, 1.5, 2, 2.5Nm. From the research, it was concluded that, among others, the use of a variable speed drive inverter resulted in greater motor losses and the motor produced a louder sound. At the same frequency (50 Hz) the efficiency of the motor is better when supplied directly from the grid.

Optimal parameters design method for power reflux hydro-mechanical transmission system

2018 ◽  
Vol 233 (3) ◽  
pp. 585-594 ◽  
Author(s):  
Qiao Zhang ◽  
Dongye Sun ◽  
Datong Qin
Keyword(s):  
High Efficiency ◽  
Automatic Transmission ◽  
Planetary Gear ◽  
Torque Converter ◽  
Transmission System ◽  
Speed Ratio ◽  
Structural Parameter ◽  
Mechanical Transmission ◽  
Power Performance ◽  
Starting Torque

To ensure the starting torque ratio while improving the efficiency of the automatic transmission system, a power reflux hydro-mechanical transmission system which consists of a torque converter, a planetary gear, and two gearboxes is proposed. First, the properties of the speed ratio, torque ratio, efficiency, and capacity in the power reflux hydro-mechanical transmission system are modeled. Then, the non-dominated sorting genetic algorithm II is used to optimize the structural parameter of the planetary gear and the speed ratio of the gearbox T1, with the speed ratio width in the high-efficiency area, efficiency, and power performance acting as target functions. Moreover, the method of selecting the specific torque converter for the power reflux hydro-mechanical transmission system is proposed. Results show that the starting torque ratio of the power reflux hydro-mechanical transmission system increases to 4.87 and the equivalent efficiency in high-efficiency area of the power reflux hydro-mechanical transmission system reaches to 90.87%. Therefore, the power reflux hydro-mechanical transmission system can reach higher efficiency while ensuring the starting torque ratio compared with hydro-mechanical power split transmission, which can significantly reduce fuel consumption once applied to the construction vehicle.

A Research of Mobile Machinery Based on Closed Hydraulic System

2014 ◽  
Vol 697 ◽  
pp. 198-201
Author(s):  
Xi Yin Lou
Keyword(s):  
Failure Rate ◽  
Hydraulic System ◽  
High Efficiency ◽  
Working Environment ◽  
Hydraulic Motor ◽  
Hydraulic Pump ◽  
Compact Structure ◽  
Speed Regulation ◽  
Mobile Machinery ◽  
Stable Transmission

The closed hydraulic transmission system is composed of a variable hydraulic pump, hydraulic motor, quantitative integrated valve and fuel tank and other components. The system has the advantages of compact structure, good sealing, stable transmission, high efficiency, low failure rate, it can realize the stepless speed regulation, convenient commutation, widely used in walking machinery working environment is bad, the speed of uniform.

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