Analysis of Two Fluid Four-Channel Heat Exchanger Using Finite Element Method

2015 ◽  
Vol 813-814 ◽  
pp. 658-662
Author(s):  
Kavadiki Veerabhadrappa ◽  
Dhanush Dayanand ◽  
Darshan Dayanand ◽  
Vinayakaraddy ◽  
K.N. Seetharamu ◽  
...  
Keyword(s):  
Finite Element ◽  
Heat Exchanger ◽  
Heat Exchangers ◽  
Element Model ◽  
Counter Flow ◽  
Transfer Rates ◽  
Heat Exchanger Design ◽  
Dimensional Parameters ◽  
Flow Heat ◽  
Two Fluid

The development of heat exchangers from two streams to multi-stream passage arrangement becomes a key problem for heat exchanger design. In this paper, a new design is developed for multi-stream (four-channel) heat exchanger. Multi-channel heat exchangers are extensively used in refrigeration and air conditioning, chemical industries, milk pasteurization, cryogenics industries and energy-recovery applications due to their higher heat transfer rates. The focus of this study is to determine the performance of four-channel counter flow heat exchanger. The hot and cold fluids are assumed to recirculate and exchange heat between them. Finite element model of the heat exchanger is developed based on the detailed geometry and the specific working conditions with the help of which effectiveness of the four-channel heat exchanger is computed. Non-Dimensional parameters are introduced which makes the analysis more versatile. The effectiveness is computed for different values of NTU and heat capacity ratio.

Minimum Irreversibility Criteria for Heat Exchanger Configurations

1999 ◽  
Vol 121 (4) ◽  
pp. 241-246 ◽  
Author(s):  
F. E. M. Saboya ◽  
C. E. S. M. da Costa
Keyword(s):  
Heat Capacity ◽  
Heat Exchanger ◽  
Heat Exchangers ◽  
Cross Flow ◽  
Second Law Of Thermodynamics ◽  
The Other ◽  
Maximum Heat ◽  
Transfer Rates ◽  
Mass Flow Rates ◽  
Flow Heat

From the second law of thermodynamics, the concepts of irreversibility, entropy generation, and availability are applied to counterflow, parallel-flow, and cross-flow heat exchangers. In the case of the Cross-flow configuration, there are four types of heat exchangers: I) both fluids unmixed, 2) both fluids mixed, 3) fluid of maximum heat capacity rate mixed and the other unmixed, 4) fluid of minimum heat capacity rate mixed and the other unmixed. In the analysis, the heat exchangers are assumed to have a negligible pressure drop irreversibility. The Counterflow heat exchanger is compared with the other five heat exchanger types and the comparison will indicate which one has the minimum irreversibility rate. In this comparison, only the exit temperatures and the heat transfer rates of the heat exchangers are different. The other conditions (inlet temperatures, mass flow rates, number of transfer units) and the working fluids are the same in the heat exchangers.

A Transient Model for Parallel Flow and Counter Flow Heat Exchangers

2013 ◽  
Author(s):  
K. Abbasi ◽  
M. Del Valle ◽  
A. P. Wemhoff ◽  
A. Ortega
Keyword(s):  
Heat Exchanger ◽  
Heat Exchangers ◽  
Transient Behavior ◽  
Parallel Flow ◽  
Thermal Mass ◽  
Dimensionless Time ◽  
Internal Wall ◽  
Counter Flow ◽  
Thermal Capacitance ◽  
Flow Heat

The transient and steady-state response of single pass constant-flow (concentric parallel flow, concentric counter flow) heat exchangers was investigated using a finite volume method. Heat exchanger transients initiated by both step-change and sinusoidally varying hot stream inlet temperatures were investigated. The wall separating the fluid streams was modeled by conduction with thermal mass; hence the heat exchanger transient behavior is dependent on the thermal mass of the fluid streams as well as the internal wall. The outer wall is approximated as fully insulating. The time dependent temperature profiles were investigated as a function of heat exchanger dimensionless length and dimensionless time for both fluids. It was found that the transient response of the heat exchanger is controlled by a combination of the residence time and thermal capacitance of the fluid streams, the overall heat transfer coefficient between the fluid streams, and the thermal capacitance of the internal wall.

CFD and Thermo-Mechanical Analysis for Heat Exchanger Used in Aero Engine

2008 ◽  
Author(s):  
Ho Seung Jeong ◽  
Jong Rae Cho ◽  
Lae Sung Kim ◽  
Man Yeong Ha ◽  
Ji Hwan Jeong ◽  
...  
Keyword(s):  
Finite Element ◽  
Heat Exchanger ◽  
Elevated Temperatures ◽  
High Strength ◽  
Element Model ◽  
Mechanical Analysis ◽  
Cfd Analysis ◽  
Element Analysis ◽  
Alloy 625 ◽  
Heat Exchanger Design

The multi-physics analysis using both the CFD and thermo-mechanical analysis is carried out to estimate the life of the heat exchanger which is operated under the conditions of high temperature and high pressure. First CFD analysis is carried out to obtain the distribution of flow, pressure and temperature around heat exchanger. The distribution of pressure, temperature and heat transfer coefficient obtained from the CFD analysis is transferred to the thermo-mechanical analysis using finite element analysis technique and is used as data to calculate the mechanical and thermal stress distribution in the heat exchanger. For the CFD analysis, it is considered a segment of heat exchangers using the symmetric and periodic conditions. For the thermo-mechanical analysis, the present finite element model considered both a segment and a half of full geometry by using the symmetric and periodic conditions. Alloy 625 is used for the present heat exchanger design due to its high strength at the elevated temperatures. The temperature-dependent physical properties of Alloy 625 for the thermo-mechanical analysis are used in a temperature ranges of 300∼1100K. Fatigue analysis is performed using a Goodman-diagram to assess the life of the present heat exchanger.

Effectiveness-NTU Relations for Heat Exchangers With Streams Having Significant Kinetic Energy Variation

2003 ◽  
Vol 125 (2) ◽  
pp. 377-387 ◽  
Author(s):  
Gregory F. Nellis
Keyword(s):  
Heat Exchanger ◽  
Kinetic Energy ◽  
Differential Equations ◽  
Heat Exchangers ◽  
Parallel Flow ◽  
Temperature Profiles ◽  
Cryogenic Temperatures ◽  
Cold Side ◽  
Counter Flow ◽  
Flow Heat

Effectiveness-NTU equations are derived for counter and parallel-flow heat exchangers with fluids having high velocities. In this case, the change in the kinetic energy occurring within the heat exchanger will significantly affect the temperature profiles. The effectiveness is found to depend on the usual non-dimensional variables that compare the heat exchanger conductance to the hot- and cold-side capacity rates and on four additional nondimensional quantities that reflect the magnitude and distribution of the kinetic energy on the hot and cold-sides of the heat exchanger. The governing differential equations are derived, nondimensionalized, and solved analytically for the case of an exponentially distributed kinetic energy. Graphical solutions are presented and interpreted for several cases. The solutions are applied to a particular case involving high velocities within a counter-flow heat exchanger used to produce cryogenic temperatures.

Novel Heat Exchanger Design With Rectangular Shell Geometry

2014 ◽  
Author(s):  
Vipul Patel ◽  
Rajesh Patel ◽  
Vimal Savsani
Keyword(s):  
Heat Transfer ◽  
Heat Exchanger ◽  
Heat Exchangers ◽  
Industrial Applications ◽  
Shell Side ◽  
Counter Flow ◽  
Heat Exchanger Design ◽  
Operation Conditions ◽  
Shell And Tube ◽  
Rectangular Shell

Shell and Tube Heat Exchangers (STHE) are the most versatile type of heat exchangers used in industrial applications. The shape of Shell side of the traditional STHE’s is cylindrical for industrial applications. On one hand, STHE have some good features but on the other hand, it has some limitations due to the cylindrical geometry of the shell side. Some of these limitations are maximum two shell pass is possible as per TEMA layout, complete counter flow cannot be achieved, possibility of reverse heat transfer when number of tube passes are more, tubes are always laid parallel to shell and mounting over the entire length of shell is not possible when impingement plate provided etc. The objective of this study is to design a novel heat exchanger to overcome the limitations of traditional STHE. An experimental setup has been designed with rectangular shell side for STHE. The novel heat exchanger provides the flexibility to increase the number of shell pass and complete counter flow can be achieved due to rectangular geometry of shell side. For the same heat transfer rates, the proposed novel heat exchanger design provides better Effective Mean Temperature Difference (EMTD) and hence less surface area for heat transfer in comparison with traditional STHE. The experiments have been conducted on novel heat exchangers under different operation conditions of hot and cold fluids. The experiment results are compared with theoretical estimations of overall heat transfer coefficient and Log Mean Temperature Difference (LMTD) for traditional shell and tube heat exchangers for the same operation conditions. The results show that under the same operation conditions, the performance of novel heat exchanger is much better than traditional STHE.

Modeling of Recuperative Heat Exchanger in a Joule-Thomson Cooler

2001 ◽  
Author(s):  
Kim Choon Ng ◽  
Jinbao Wang ◽  
Hong Xue
Keyword(s):  
Heat Conduction ◽  
Heat Exchanger ◽  
Heat Exchangers ◽  
Cooling System ◽  
Experimental Measurements ◽  
Temperature Dependent ◽  
Counter Flow ◽  
Flow Heat ◽  
Temperature Dependent Properties ◽  
Recuperative Heat Exchanger

Abstract To develop effective heat exchangers for miniature and micro Joule-Thomson (J-T) cooling system, the performance of a recuperative heat exchanger is analyzed and evaluated. The evaluation is based on a theoretical model of the Hampson-type counter-flow heat exchanger. The effect of the pressure and temperature-dependent properties and longitudinal heat conduction are considered. The results of the numerical simulation are validated with the corresponding experimental measurements. The performance of the heat exchanger on effectiveness, flow and various heat conduction losses as well as liquefied yield fraction are analyzed and discussed. The simulation model provides a useful tool for miniature J-T cooler design.

A Constant-Wall-Temperature Model for Prediction of Thermal Performance of Gas-to-Gas Counter-Flow and Parallel-Flow Microchannel Heat Exchangers

2011 ◽  
Author(s):  
Kohei Koyama
Keyword(s):  
Heat Transfer ◽  
Heat Exchanger ◽  
Difference Method ◽  
Heat Exchangers ◽  
Parallel Flow ◽  
Counter Flow ◽  
Partition Wall ◽  
Transfer Rates ◽  
Flow Configuration ◽  
Microchannel Heat Exchanger

Thermal performances of gas-to-gas counter-flow and parallel-flow microchannel heat exchanger have been investigated. Working fluid used is air. Heat transfer rates of both heat exchangers are compared with those calculated by a conventional log-mean temperature difference method. The results show that the log-mean temperature difference method can be employed to a parallel-flow configuration whereas that cannot be employed to a counter-flow configuration. This study focuses on the partition wall which separates hot and cold passages of the microchannel heat exchanger. The partition wall is negligibly thin for a conventional-sized heat exchanger. In contrast, the partition wall is thick compared with channel dimensions for a microchannel heat exchanger. A model which includes the effect of the thick partition wall is proposed to predict thermal performances of the microchannel heat exchangers. The heat transfer rates obtained by the model agree well with those obtained by the experiments. Thermal performances of the counter-flow and parallel-flow microchannel heat exchangers are compared with respect to one another based on temperature of the partition wall. The comparison results show that thermal performances of the counter-flow and parallel-flow microchannel heat exchangers are identical. This is due to performance degradation induced by the thick partition wall of the counter-flow microchannel heat exchanger. This study reveals that the thick partition wall dominates thermal performance of a gas-to-gas microchannel heat exchanger.

Differential Methods for the Performance Prediction of Multistream Plate-Fin Heat Exchangers

1992 ◽  
Vol 114 (1) ◽  
pp. 41-49 ◽  
Author(s):  
B. S. V. Prasad ◽  
S. M. K. A. Gurukul
Keyword(s):  
Heat Transfer ◽  
Heat Exchanger ◽  
Performance Prediction ◽  
Heat Exchangers ◽  
Loss Functions ◽  
Computer Algorithms ◽  
Counter Flow ◽  
Flow Heat ◽  
Differential Methods ◽  
Section Level

Use of traditional methods of rating can prove inaccurate or inadequate for many plate-fin heat exchanger applications. The superiority in practical situations of differential methods, based on dividing the heat exchanger into several sections and a step-wise integration of the heat transfer and pressure loss functions, is discussed. Differential methods are developed for counterflow, crossflow, and cross-counter-flow heat exchangers. The methods developed also avoid iterations at the section level calculations. Design of computer algorithms based on these methods is outlined. Two computer programs developed using the methods are presented and the results for a few typical cases are discussed.

Thermal Efficiency of the Cross Flow Heat Exchangers

2006 ◽  
Author(s):  
Ahmad Fakheri
Keyword(s):  
Heat Transfer ◽  
Heat Exchanger ◽  
Heat Transfer Rate ◽  
Heat Exchangers ◽  
Transfer Rate ◽  
Cross Flow ◽  
Algebraic Expression ◽  
Counter Flow ◽  
Optimum Heat ◽  
Flow Heat

The heat exchanger efficiency is defined as the ratio of the actual heat transfer in a heat exchanger to the optimum heat transfer rate. The optimum heat transfer rate, qopt, is given by the product of UA and the Arithmetic Mean Temperature Difference, which is the difference between the average temperatures of hot and cold fluids. The actual rate of heat transfer in a heat exchanger is always less than this optimum value, which takes place in an ideal balanced counter flow heat exchanger. It has been shown that for parallel flow, counter flow, and shell and tube heat exchanger the efficiency is only a function of a single nondimensional parameter called Fin Analogy Number. The function defining the efficiency of these heat exchangers is identical to that of a constant area fin with an insulated tip. This paper presents exact expressions for the efficiencies of the different cross flow heat exchangers. It is shown that by generalizing the definition of Fa, very accurate results can be obtained by using the same algebraic expression, or a single algebraic expression can be used to assess the performance of a variety of commonly used heat exchangers.

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