A Novel Unified Dislocation-Density Based Model for Hot Deformation Behavior of a Nickel-Based Superalloy

2016 ◽  
Vol 853 ◽  
pp. 117-121 ◽  
Author(s):  
Y.C. Lin ◽  
Dong Xu Wen

In hot forming processes, metallic materials often undergo a series of plastic deformation and heat treatments. Hot working parameters, including deformation temperature, strain rate, and strain, exert great impacts on hot deformation behavior of alloys. Work hardening (WH), dynamic recovery (DRV), dynamic recrystallization (DRX), phase transformation, and metadynamic recrystallization (MDRX) often take place, and affect hot deformation behavior of metallic materials. Therefore, a comprehensive investigation on the intrinsic interactions between microstructural evolution and hot deformation behavior is necessary. In this study, a novel unified dislocation-density based model is presented to characterize the hot deformation behavior of a nickel-based superalloy In the Kocks-Mecking model, a new softening item is proposed to represent the impacts of dynamic recrystallization behavior on dislocation density evolution. The grain size evolution and dynamic recrystallization kinetics are incorporated into the developed model. Material parameters of the developed model are calibrated by a derivative-free method in MATLAB toolbox. Comparisons for the experimental and predicted results confirm that the developed unified model can accurately reproduce the hot deformation behavior, DRX kinetics, and grain size evolution in wide scope of initial grain size, deformation temperature, and strain rate.

Metals ◽  
2020 ◽  
Vol 10 (7) ◽  
pp. 920 ◽  
Author(s):  
Zhihao Yao ◽  
Hongying Wang ◽  
Jianxin Dong ◽  
Jinglin Wang ◽  
He Jiang ◽  
...  

The hot deformation behavior of an advanced nickel-based Haynes282 superalloy was systematically investigated employing isothermal compression tests in the sub-solvus and super-solvus temperature with various strain rates. The influence of deformation temperature and strain rate on the microstructure was studied by transmission electron microscope. The results reveal that the interaction between work hardening and dynamic softening did not reach equilibrium under lower deformation temperature and higher strain rate. The active energy of alloy is around 537.12 kJ/mol and its hot deformation constitutive relationship equation was expressed. According to the processing map and microstructure observations, two unsafe flow instability domains should be avoided. The optimum hot processing condition for homogeneous and fine dynamic recrystallization grains are obtained. TEM micrograph observations indicated that deformation temperature and strain rate affected recrystallization by affecting the evolution of dislocation substructures within the alloy. The nucleation and growth of DRX grains can be promoted by the relatively high deformation temperature and low strain rate. The main mechanism of dynamic recrystallization nucleation preferred to discontinuous dynamic recrystallization and the typical feature of discontinuous dynamic recrystallization showed grain boundary migration nucleation. The findings improve the understanding of hot deformation behavior and dislocation substructures evolution of the superalloy, which benefits the accurate control of microstructures of nickel-based superalloys, and tailors the properties of final components used in the land-based gas turbine.


2010 ◽  
Vol 650 ◽  
pp. 186-192
Author(s):  
Q.J. Yu ◽  
Wen Ru Sun ◽  
M. Cai ◽  
X.J. Wu ◽  
Shou Ren Guo ◽  
...  

The hot deformation behavior and microstructure of rolled Inconel 625 alloy have been studied from 930°C to 1180°C, and at strain rate from 10 s-1 to 80 s-1, respectively. The results indicate that, as deformation temperature rises, both peak flow stress (PFS) and recrystallization critical strain (RCS) decrease; as the strain rate increases, the PFS is enhanced, but the RCS drops. When the deformation temperature is within 1100°C and 1180°C, the grain size coarsens markedly with the temperature increasing. When the deformation temperature is lower than 1100°C,a higher strain rate is helpful for grain refinement. However, when the temperature is beyond 1100°C,the effect of strain rate on the grain size is reduced.


2020 ◽  
Vol 118 (1) ◽  
pp. 107
Author(s):  
Maryam Kamali Ardakani ◽  
Maryam Morakabati

The hot deformation behavior of a H10 hot work tool steel was studied by performing hot compression tests over the temperature range of 900 to 1200 °C and strain rates of 0.001–1 s−1 and total strain of 0.7. At temperatures below 1100 °C, the grain size is fine and below 20 μm. In this temperature range, grain size increase with temperature due to dissolution of carbides. Then by increasing temperature to 1150 and 1200 °C, the grain size is increased significantly due to growth of grains. The study on the effect of strain rate showed that at constant temperature of 1000 °C, the grain size increased from 4.8 to 6 μm with increasing strain rate from 0.001 to 1 s−1. Also, this increase in the strain rate at temperature of 1100 °C lead to increase the grain size from 5.9 to 17 μm, due to the occurrence of dynamic recrystallization. At 1200 °C growth of grains causes to decrease grain size from 112 to 87 μm by increasing strain rate. According to the microstructural investigations, at the temperatures of 1000 and 1100 °C and strain rates of 0.01 and 0.1 s−1 dynamic recrystallization was the main softening mechanism. As a result, the most suitable range for hot deformation was obtained at the temperature range of 1000–1100 °C and strain rates of 0.01–0.1 s−1.


2020 ◽  
Vol 847 ◽  
pp. 156507 ◽  
Author(s):  
Yingjie Li ◽  
Ying Zhang ◽  
Zhiying Chen ◽  
Zhongchao Ji ◽  
Hongyang Zhu ◽  
...  

Materials ◽  
2020 ◽  
Vol 13 (7) ◽  
pp. 1743 ◽  
Author(s):  
Lei Luo ◽  
Zhiyi Liu ◽  
Song Bai ◽  
Juangang Zhao ◽  
Diping Zeng ◽  
...  

The hot deformation behavior of an Al-Zn-Mg-Cu alloy was investigated by hot compression test at deformation temperatures varying from 320 to 440 °C with strain rates ranging from 0.01 to 10 s−1. The results show that the Mg(Zn, Cu)2 particles as a result of the sufficient static precipitation prior to hot compression have an influence on flow softening. A constitutive model compensated with strain was developed from the experimental results, and it proved to be accurate for predicting the hot deformation behavior. Processing maps at various strains were established. The microstructural evolution demonstrates that the dominant dynamic softening mechanism stems from dynamic recovery (DRV) and partial dynamic recrystallization (DRX). The recrystallization mechanism is continuous dynamic recrystallization (CDRX). The microstructure observations are in good agreement with the results of processing maps. On account of the processing map and microstructural observation, the optimal hot processing parameters at a strain of 0.6 are at deformation temperature range of 390–440 °C and strain rate range of 0.010–0.316 s−1 with a peak efficiency of 0.390.


Materials ◽  
2020 ◽  
Vol 13 (16) ◽  
pp. 3623 ◽  
Author(s):  
Danying Zhou ◽  
Hua Gao ◽  
Yanhua Guo ◽  
Ying Wang ◽  
Yuecheng Dong ◽  
...  

A self-designed Ti-35421 (Ti-3Al-5Mo-4Cr-2Zr-1Fe wt%) titanium alloy is a new type of low-cost high strength titanium alloy. In order to understand the hot deformation behavior of Ti-35421 alloy, isothermal compression tests were carried out under a deformation temperature range of 750–930 °C with a strain rate range of 0.01–10 s−1 in this study. Electron backscatter diffraction (EBSD) was used to characterize the microstructure prior to and post hot deformation. The results show that the stress–strain curves have obvious yielding behavior at a high strain rate (>0.1 s−1). As the deformation temperature increases and the strain rate decreases, the α phase content gradually decreases in the α + β phase region. Meanwhile, spheroidization and precipitation of α phase are prone to occur in the α + β phase region. From the EBSD analysis, the volume fraction of recrystallized grains was very low, so dynamic recovery (DRV) is the dominant deformation mechanism of Ti-35421 alloy. In addition to DRV, Ti-35421 alloy is more likely to occur in continuous dynamic recrystallization (CDRX) than discontinuous dynamic recrystallization (DDRX).


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