Experimental Study on the Characteristics of Surface Roughness in Ultrasonic Aided High-Speed Lapping of Engineering Ceramics

2010 ◽  
Vol 135 ◽  
pp. 303-308
Author(s):  
Feng Jiao ◽  
Bo Zhao ◽  
Xiang Liu
Keyword(s):  
Surface Roughness ◽  
Surface Quality ◽  
Material Removal ◽  
High Speed ◽  
Physical And Mechanical Properties ◽  
Machined Surface ◽  
Engineering Ceramics ◽  
Machining Quality ◽  
Different Characteristics ◽  
Diamond Abrasive

The surface roughness of machined surface is one of the important indicators to evaluate the workpiece machining quality. In order to clarify the change law of surface roughness in ultrasonic aided high-speed lapping with solid diamond abrasive, a series of ultrasonic and conventional lapping experiments of different engineering ceramics, such as Al2O3, ZrO2 and ZTA, were carried out on precision lathe with self-made high-speed ultrasonic lapping device. The research results show that the value of surface roughness in ultrasonic aided lapping is lower than that in conventional lapping. With the assistance of ultrasonic vibration, the surface quality can be improved obviously. In ultrasonic aided lapping, there is an optimum lapping pressure from which a better surface roughness value can be obtained. Because of different physical and mechanical properties, material removal mechanisms of the three kinds of engineering ceramics present different characteristics, which lead to the different surface roughness even though under the same lapping conditions. The research of the paper is helpful to optimize lapping technique and improve the surface quality.

scholarly journals Experimental Optimization of Annular Polishing Parameters for Silicon Carbide

2018 ◽  
Vol 2018 ◽  
pp. 1-6
Author(s):  
Yuan Liu ◽  
La Han ◽  
Haiying Liu ◽  
Yikai Shi ◽  
Junjie Zhang
Keyword(s):  
Surface Roughness ◽  
Silicon Carbide ◽  
Surface Quality ◽  
Material Removal ◽  
Polished Surface ◽  
Strong Impact ◽  
Machined Surface ◽  
Experimental Optimization ◽  
Machined Surface Quality ◽  
Influential Parameters

Machined surface quality has a strong impact on the functionality of silicon carbide-based components and devices. In the present work, we first analytically investigate the complex coupling of motions in annular polishing based on the Preston equation, which derives the influential parameters for material removal. Subsequently, we conduct systematic annular polishing experiments of reaction-bonded silicon carbide to investigate the influence of derived parameters on polished surface quality, which yield optimized polishing parameters for achieving ultralow surface roughness of reaction-bonded silicon carbide.

Surface Topography Characteristics in Ultrasonic Aided High Speed Lapping of Engineering Ceramics

2008 ◽  
Vol 53-54 ◽  
pp. 273-278
Author(s):  
Feng Jiao ◽  
Bo Zhao ◽  
T.P. Li ◽  
Y. Zhao
Keyword(s):  
Surface Topography ◽  
Material Removal ◽  
High Speed ◽  
Good Method ◽  
Ductile Material ◽  
Material Removal Mechanism ◽  
Engineering Ceramics ◽  
Machining Quality ◽  
The Difference ◽  
Unique Surface

Because of its high machining efficiency and good machining quality, ultrasonic aided high-speed lapping with solid abrasive is regarded as a good method of cylindrical machining for engineering ceramics. Compared with conventional lapping, ultrasonic aided high speed lapping has unique surface topography distribution characteristics for the difference of the surface formation mechanism and material removal mechanism. In the paper, the surface topography characteristics of engineering ceramics in different lapping mode were researched. Research results show that the lapped surfaces with and without ultrasonic assistance present different surface topography characteristics. Under the same lapping mode, the lapped surface topography is distinctly different for different ceramics. With the assistance of ultrasonic vibration, more ductile material removal can be obtained and the surface quality can be improved correspondingly.

Study on the Phase Transition Characteristics in Ultrasonic High Efficiency Lapped Surface of Engineering Ceramics

2009 ◽  
Vol 416 ◽  
pp. 588-592
Author(s):  
Feng Jiao ◽  
Bo Zhao ◽  
Yong Zhao ◽  
Tai Ping Li
Keyword(s):  
Phase Transition ◽  
Tetragonal Phase ◽  
High Speed ◽  
High Efficiency ◽  
Surface Phase ◽  
Surface Residual Stress ◽  
Machined Surface ◽  
Engineering Ceramics ◽  
Surface Machining ◽  
Machining Quality

Surface phase structure has an important effect on the surface machining quality. The surface phase transition characteristics of ZrO2 and ZTA ceramics under different machining methods were tested by X-ray diffraction in the paper. Through the qualitative and quantitative phase analyses, the influences of several different precision machining methods on the phase transitions in the machined surface were studied. Research results show that there are more transitions from tetragonal phase ZrO2 to monoclinic phase ZrO2 in the high speed grinding surface; because of the high-frequency vibration of lapping tool in ultrasonic lapping, the stress condition in the grinding area can be improved and the stable tetragonal phase ZrO2 in the ultrasonic lapped surface is easy to get. The research conclusions have important significance on analyzing the surface residual stress and improving the surface machining quality of engineering ceramics.

Effect of High Speed Dry End Milling on Surface Roughness and Cutting Forces of Ti-6Al-4V ELI

2014 ◽  
Vol 493 ◽  
pp. 546-551 ◽  
Author(s):  
Safian Sharif ◽  
Habib Safari ◽  
Sudin Izman ◽  
Denni Kurniawan
Keyword(s):  
Surface Roughness ◽  
Surface Quality ◽  
Cutting Forces ◽  
High Speed ◽  
End Milling ◽  
Cutting Speed ◽  
Machined Surface ◽  
Milled Surface ◽  
Cemented Carbide Tools ◽  
Cutting Speeds

The surface quality generated when high speed dry end milling (HSDEM) Ti-6Al-4V-ELI titanium alloy with coated and uncoated carbide tools were investigated. Evaluation was conducted using TiAlN+TiN coated and uncoated cemented carbide tools under different high cutting speeds and feed rates conditions. Surface roughness and cutting forces were measured when using new tools. The milled surface quality and corresponding alteration were characterized through electron microscopy. Within the investigated conditions high quality surface finish was obtained on the machined surface. Increasing cutting speed from 200 to 300 m/min during the process improved the surface finished particularly under lower feed rates. In term of generated surface quality, uncoated H25 grade carbide tools out performed coated F40M grade specifically at the higher cutting conditions. The main damages observed after HSDEM on the surface for all machining conditions contain redeposited materials, feed marks, and tool edge marks. Under both tested feed rates the resultant cutting force decreased by increasing the cutting speeds and uncoated carbide tools provide the lower cutting forces compared to coated types.

Dry WEDM in Improving HS-WEDMed Surface Quality

2008 ◽  
Vol 392-394 ◽  
pp. 624-628 ◽  
Author(s):  
Tong Wang ◽  
Yu Mei Lu ◽  
Shuang Shuang Hao ◽  
Shu Qiang Xie ◽  
Xiao Cun Xu ◽  
...  
Keyword(s):  
Surface Roughness ◽  
Surface Quality ◽  
Material Removal ◽  
High Speed ◽  
Electrical Discharge Machining ◽  
Removal Rate ◽  
Dry Wedm ◽  
Finish Cut ◽  
The Relationship

This paper studies the surface quality of mould steel with high-speed wire electrical discharge machining (WEDM) method, which is conducted in gas to improve the accuracy of finish cut, and compares the surface quality in atmosphere and in emulsion dielectric. Experiment results showed that WEDM in atmosphere offers advantages such as better surface roughness and higher material removal rate. The relationship about winding speed and worktable feed on WEDMed surface quality in semi-finishing cut and finishing cut had been obtained. Morover, a new attemption was successful in applying dry WEDM in multiple cut to improve surface roughness.

Machined Surface Quality Improvement Measures Affecting Factors and Research

2014 ◽  
Vol 496-500 ◽  
pp. 516-519
Author(s):  
Hong Cai Yang ◽  
Ming Qing Wu
Keyword(s):  
Surface Roughness ◽  
Surface Quality ◽  
Physical And Mechanical Properties ◽  
Machining Accuracy ◽  
Affecting Factors ◽  
Machined Surface ◽  
Process Measures ◽  
Factors Affecting ◽  
Mechanical Products ◽  
Quality Assurance Measure

The use of mechanical products to improve performance and increase the service life of components and composition of the product processing quality is closely related to machining quality is the basis of product quality assurance. Measure of good or bad quality parts machining the main indicators are: machining accuracy and surface roughness. This paper mainly affect parts of the surface roughness factor, parts of the surface layer of the physical and mechanical properties (surface work hardening, residual stress, microstructure change and grinding burn), surface quality performance parts and other factors affecting the analysis and research to improve the quality of machined surface process measures.

Study on Surface Roughness in High-Speed Milling for ALMn1Cu

2012 ◽  
Vol 157-158 ◽  
pp. 636-640 ◽  
Author(s):  
Zhen Hua Wang ◽  
Jun Tang Yuan ◽  
Jun Huang
Keyword(s):  
Surface Roughness ◽  
Surface Quality ◽  
Analysis Of Variance ◽  
High Speed ◽  
Cutting Parameters ◽  
Factorial Experiments ◽  
Machined Surface ◽  
High Speed Milling ◽  
Machined Surface Quality ◽  
Cutting Experiments

Anti-rust aluminum is widely used in aviation, aerospace, communications, as well as weapons with non-corrosion, light, and other fine characteristic. In this study, in order to improve the machined surface quality and reduce the surface roughness and find the influence of the cutting parameters on the surface roughness, a series of cutting experiments for AlMn1Cu are conducted to obtain surface roughness values in high-speed milling. According to the analysis of variance (ANOVA) of factorial experiments, the cutting parameters significantly influencing on the surface roughness were presented.

Research on Removal Mechanism and Surface Features of Al2O3 Engineering Ceramics in Ultrasonic Lapping

2014 ◽  
Vol 621 ◽  
pp. 146-152
Author(s):  
Chang Juan Zhang ◽  
Jing Lin Tong ◽  
Bo Zhao ◽  
Feng Jiao
Keyword(s):  
Surface Roughness ◽  
Surface Quality ◽  
Material Removal Rate ◽  
Material Removal ◽  
Removal Rate ◽  
Surface Microstructure ◽  
Machining Efficiency ◽  
Removal Mechanism ◽  
Engineering Ceramics ◽  
The Common

Ultrasonic lapping can effectively improve machining efficiency and obtain higher machining precision, which can be as the final process. This paper discusses the ultrasonic lapping mechanism through simulating the lapping tracks. Based on the contrast experiments between common and ultrasonic lapping, the influence of different lapping parameters on material removal rate and surface roughness were studied and the surface microstructure of workpiece was analyzed. The experimental results show that material removal rate of ultrasonic lapping is nearly two times that of the common lapping, especially in ultrasonic axial lapping, and the better surface quality can be obtained during ultrasonic lapping. Meanwhile, the reasons for material removal rate increasing and surface quality improving were analyzed.

Enhancement of EDM Performance by Using Copper-Silver Composite Electrode

2020 ◽  
Vol 38 (9A) ◽  
pp. 1352-1358
Author(s):  
Saad K. Shather ◽  
Abbas A. Ibrahim ◽  
Zainab H. Mohsein ◽  
Omar H. Hassoon
Keyword(s):  
Surface Roughness ◽  
Material Removal Rate ◽  
Material Removal ◽  
High Speed ◽  
Composite Electrode ◽  
Removal Rate ◽  
Pure Copper ◽  
High Speed Steel ◽  
Pulse On Time ◽  
Pulse Off Time

Discharge Machining is a non-traditional machining technique and usually applied for hard metals and complex shapes that difficult to machining in the traditional cutting process. This process depends on different parameters that can affect the material removal rate and surface roughness. The electrode material is one of the important parameters in Electro –Discharge Machining (EDM). In this paper, the experimental work carried out by using a composite material electrode and the workpiece material from a high-speed steel plate. The cutting conditions: current (10 Amps, 12 Amps, 14 Amps), pulse on time (100 µs, 150 µs, 200 µs), pulse off time 25 µs, casting technique has been carried out to prepare the composite electrodes copper-sliver. The experimental results showed that Copper-Sliver (weight ratio70:30) gives better results than commonly electrode copper, Material Removal Rate (MRR) Copper-Sliver composite electrode reach to 0.225 gm/min higher than the pure Copper electrode. The lower value of the tool wear rate achieved with the composite electrode is 0.0001 gm/min. The surface roughness of the workpiece improved with a composite electrode compared with the pure electrode.

Machining quality of high speed helical milling of carbon fiber reinforced plastics

2021 ◽  
pp. 095440622199673
Author(s):  
Adel Abidi ◽  
Sahbi Ben Salem ◽  
Mohamed Athmane Yallese
Keyword(s):  
Surface Roughness ◽  
Carbon Fiber ◽  
High Speed ◽  
Hole Diameter ◽  
Feed Speed ◽  
Carbon Fiber Reinforced Plastics ◽  
Reinforced Plastics ◽  
Machining Quality ◽  
Fiber Reinforced Plastics

Among advanced cutting methods, High Speed Milling (HSM) is often recommended to improve the productivity and to reduce the costs of machining parts. As every cutting process, HSM is characterized by some defects like surface roughness and delamination are the main defects generated in composite materials. The aim of this experimental work is the studying of the machining quality of woven Carbon fiber reinforced plastics (CFRP) using the HSM technology. Experiments were done using different machining parameters combinations to make opened holes in CFRP laminates. This study investigated the effect of cutting speed, orbital feed speed, hole diameter on the delamination defect and surface roughness responses generated in the drilled holes. The design of experimental tests was generated using the approach of Central Composite Design (CCD). The characterization of these responses was treated with the Analysis of variance (ANOVA) and Response surface methodology (RSM). Results showed that the surface roughness is highly affected by the orbital feed speed (F) with contribution of 22.45%. The delamination factor at entry and exit of holes is strongly influenced by the hole diameter D (25.97% and 57.43%) respectively. The developed model equations gave a good correlation between the empirical and predicted results. The optimization of the milling parameters was treated using desirability function to minimize the surface roughness (Ra) and the delamination factor simultaneously.

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