Properties of Two Lead-Free Solder Alloys and Comparison with Sn37Pb

The microstructures and properties of Sn3Ag2.8Cu and Sn3Ag2.8Cu-0.1Ce solder alloys were investigated by means of OM, SEM and EDX and compared to that of Sn37Pb. The results show that the wettability of Sn3Ag2.8Cu-0.1Ce is more favorable, Sn3Ag2.8Cu exhibits poorer wetting behaviour compared to that of Sn37Pb solder; the conductivities of Sn3Ag2.8Cu-0.1Ce and Sn3Ag2.8Cu soldesr are almost 20 percent and 8 percent higher than that of Sn37Pb respectively; the fractography of tensile specimen of Sn3Ag2.8Cu is smooth and light, and is a quasi-cleavage fracture mechanism, whereas that of Sn3Ag2.8Cu-0.1Ce is dark and rough, and has a fibrous pattern, and is a ductile fracture mechanism; the fractography of Sn3Ag2.8Cu-0.1Ce includes more compact and more uniform dimples than that of Sn3Ag2.8Cu, this is cause of the trace amounts of Ce refining the microstructure; brazing with the Cu substrate, the diffusion layer of Sn3Ag2.8Cu solder with Cu substrate includes more irregular IMC compared to Sn3Ag2.8Cu-0.1Ce and Sn37Pb..

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Solder Joint Reliability of Sn-Cu and Sn-Ag-Cu Lead-Free Solder Alloys Solidified on Copper Substrates with Different Surface Roughnesses

Materials Science Forum ◽

10.4028/www.scientific.net/msf.830-831.265 ◽

2015 ◽

Vol 830-831 ◽

pp. 265-269

Author(s):

Satyanarayan ◽

K.N. Prabhu

Keyword(s):

Solder Joint ◽

Solder Matrix ◽

Lead Free ◽

Lead Free Solder ◽

Solder Alloys ◽

Cu Substrate ◽

Cu Substrates ◽

Free Solder ◽

Substrate Surfaces ◽

Lead Free Solders

In the present work, the bond strength of Sn-0.7Cu, Sn-0.3Ag-0.7Cu, Sn-2.5Ag-0.5Cu and Sn-3Ag-0.5Cu lead free solders solidified on Cu substrates was experimentally determined. The bond shear test was used to assess the integrity of Sn–Cu and Sn–Ag–Cu lead-free solder alloy drops solidified on smooth and rough Cu substrate surfaces. The increase in the surface roughness of Cu substrates improved the wettability of solders. The wettability was not affected by the Ag content of solders. Solder bonds on smooth surfaces yielded higher shear strength compared to rough surfaces. Fractured surfaces revealed the occurrence of ductile mode of failure on smooth Cu surfaces and a transition ridge on rough Cu surfaces. Though rough Cu substrate improved the wettability of solder alloys, solder bonds were sheared at a lower force leading to decreased shear energy density compared to the smooth Cu surface. A smooth surface finish and the presence of minor amounts of Ag in the alloy improved the integrity of the solder joint. Smoother surface is preferable as it favors failure in the solder matrix.

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Wetting characteristic of Sn-(3-x)Ag-0.5Cu-xBi quaternary solder alloy systems

Soldering & Surface Mount Technology ◽

10.1108/ssmt-08-2018-0028 ◽

2019 ◽

Vol 32 (1) ◽

pp. 19-23 ◽

Cited By ~ 3

Author(s):

Ahmet Mustafa Erer ◽

Serkan Oguz

Keyword(s):

Solder Alloy ◽

Sessile Drop ◽

Lead Free ◽

Lead Free Solder ◽

Solder Alloys ◽

Content Type ◽

Cu Substrate ◽

Wetting Properties ◽

Free Solder ◽

Drop Technique

Purpose This paper aims to invastigate of the wetting and interfacial properties of Sn-(3-x)Ag-0.5Cu-(x)Bi (x = 0.5, 1 and 2 in Wt.%) Pb-free solder alloys at various temperatures ( 250, 280 and 310°C) on Cu substrate in Ar atmosphere. Design/methodology/approach In this study, new Sn-(3-x)Ag-0.5Cu-xBi systems, low Ag content quaternary lead-free solder alloys, were produced by adding 0.5, 1 and 2% Bi to the near-eutectic SAC305 alloy. The wetting angles of three new alloys, Sn-2.5Ag-0.5Cu-0.5 Bi(SAC-0.5 Bi), Sn-2Ag-0.5Cu-1Bi(SAC-1Bi) and Sn-1Ag-0.5Cu-2Bi(SAC-2Bi) were measured by sessile drop technique on the Cu substrate in argon atmosphere. Findings In accordance with the interfacial analyses, intermetallic compounds of Cu3Sn, Cu6Sn5, and Ag3Sn were detected at the SAC-Bi/Cu interface. The results of wetting tests show that the addition of 1 Wt.% Bi improves the wetting properties of the Sn-3Ag-0.5Cu solder. The lowest wetting angle (θ) was obtained as 35,34° for Sn-2Ag-0.5Cu-1Bi alloy at a temperature of 310 °C. Originality/value This work was carried out with our handmade experiment set and the production of the quaternary lead-free solder alloy used in wetting tests belongs to us. Experiments were conducted using the sessile drop method in accordance with wetting tests.

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Wetting and Intermetallic Study between Sn-3.5Ag-1.0Cu-xZn Lead-Free Solders and Copper Substrate (x = 0, 0.1, 0.4, 0.7)

Advanced Materials Research ◽

10.4028/www.scientific.net/amr.501.150 ◽

2012 ◽

Vol 501 ◽

pp. 150-154 ◽

Cited By ~ 9

Author(s):

Ramani Mayappan

Keyword(s):

Copper Substrate ◽

Electronics Industry ◽

Lead Free ◽

Lead Free Solder ◽

Solder Alloys ◽

Spreading Area ◽

Cu Substrate ◽

Soldering Time ◽

Free Solder ◽

Lead Free Solders

The development of lead-free solders has been an essential task in the electronics industry because of the restriction of lead use by legislation. Among the candidates, Sn-Ag-Cu group of solder alloys have great advantages to replace the conventional Sn-Pb solder. In this study, the wetting and intermetallic study between Sn-3.5Ag-1.0Cu-xZn lead-free solder reacting on copper substrate were investigated under different soldering conditions. The addition of 0.7wt% of Zn improved the wettability on Cu substrate since it has the highest spreading area at 310°C. The Cu6Sn5 and Cu3Sn phases are the main interface intermetallic formed and these intermetallics increased in thickness with time and temperature. At 270°C, the addition of 0.7wt% Zn retarded the growth of Cu3Sn intermetallic until 10 min of the soldering time. Generally the addition of Zn was beneficial in retarding the total intermetallic thickness.

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