Research of Servo System for WEDM Based on DSP

2011 ◽  
Vol 291-294 ◽  
pp. 2834-2837
Author(s):  
Lan Chen

WEDM as a special processing method is widely used in the manufacturing. Focused on the hardware and control strategy of servo control system deficiencies, a new design plan is proposed for WEDM servo control system based on DSP. Author takes TMS320LF2407A DSP chip as core processor for the system, development of the servo feed control system. In the designing, depend on detection circuit output signal which reflect discharge gap state load, the normal spark discharge and short circuit, and be processed by the corresponding module of DSP, the principle is that get the best spark rate.

2013 ◽  
Vol 397-400 ◽  
pp. 1563-1567
Author(s):  
Dong Yang Zhao ◽  
Hong Bing Xin ◽  
Quan Lai Li ◽  
Deng Qi Cui ◽  
Yue Fei Xin ◽  
...  

MC206X motion controller being chosen as the core of the system, this paper built the control system of a planar five-bar parallel robot, achieved the debugging of the hardware of a full servo control system, developed the Motion Perfect software system on the basis of the Windows-based operating system to complete the planning and control of continuous paths.


2012 ◽  
Vol 505 ◽  
pp. 199-202
Author(s):  
Yan Wang ◽  
Guang He Wu

The chief purpose of servo control system is gap detection and control during the process of EDM. In this paper, there are evaluations and introductions about two gap detection methods--average voltage detection and effective spark number detection, which are widely used in nowadays. A new method based on fuzzy PID adaptive control about the two gap detection methods is introduced to improve the accuracy and anti-interference performance.


Author(s):  
Xianchuan Shi ◽  
Liang Gao ◽  
Lei Qian ◽  
Mingya Cheng ◽  
Kyle Jiang

Purpose The purpose of this paper is to develop a coiling robot in the production of coated elevator compensation chains to replace the manual coiling operations and improve the quality of compensation chains. Design/methodology/approach This paper introduces both mechanical and servo control system designs of the coiling robot. The structure of two friction wheels stabilizes the conveying speed of compensation chain, so the chain speed matches with the car speed. A centering mechanism pushes the chain to its original position. Seven servo motors are integrated into the system, and they are controlled by a servo control system based on programmable logic controller, positioning controller, analog output block and touch screen. Findings The results of the project show that the coiling robot can both greatly reduce the number of workers and the intensity of the work and improve the quality of the chain. The chain lid by the robot is not only neat, but also uniform in its inner stress. Research limitations/implications When the output speed of the compensation chain from the rear friction wheel does not match the coiling speed, the coiling operation has to be halted. Then, the operator adjusts the chain speed and restarts the coiling operation. Practical implications The coiling robot is proven working. It has been adopted by a leading company manufacturing compensation chains. Originality/value This is the first coiling robot which is practically used in a production line of compensation chains. Its design, mechanism and control systems are of great reference values to people.


Robotica ◽  
1994 ◽  
Vol 12 (2) ◽  
pp. 115-125
Author(s):  
Vincent Hayward ◽  
Laeeque Daneshmend ◽  
Ajit Nilakantan

SUMMARYA method is described to convert information available at manipulator programming level into trajectories which are suitable for tracking by a servo control system. This process generates trajectories in real time which comply with general dynamic and kinematic constraints. Tracking accuracy will depend mainly on the acceleration demand of the nominal trajectory setpoints - the actuator output demands, in particular, must remain bounded. Our scheme takes into consideration at the trajectory computation level the dynamics of the underlying system, dynamically available information acquired through sensors, and various types of constraints, such as manipulators. It has been developed in the context of a multi-manipulator programming and control system called Kali and developed at McGill University.


Energies ◽  
2019 ◽  
Vol 12 (11) ◽  
pp. 2154 ◽  
Author(s):  
Dazhi Wang ◽  
Tianqing Yuan ◽  
Xingyu Wang ◽  
Xinghua Wang ◽  
Yongliang Ni

In order to improve the performance of the servo control system driven by a permanent magnet synchronous motor (PMSM) under novel direct torque control (NDTC), which, utilizing composite active vectors, fixed sector division criterion, is proposed in this paper. The precondition of the accurate compensations of torque and flux errors is that the sector where the stator flux linkage is located can be determined accurately. Consequently, the adaptive sector division criterion is adopted in NDTC. However, the computation burden is inevitably increased with the using of the adaptive part. On the other hand, the main errors can be compensated through SV-DTC (DTC-utilizing single active vector), while another active vector applied in NDTC can only supply the auxiliary error compensation. The relationships of the two active vectors’ characteristics in NDTC are analyzed in this paper based on the active factor. Furthermore, the fixed sector division criterion is proposed for NDTC (FS-NDTC), which can classify the complexity of the control system. Additionally, the switching table for the selections of the two active vectors is designed. The effectiveness of the proposed FS-NDTC is verified through the experimental results on a 100-W PMSM drive system.


2012 ◽  
Vol 233 ◽  
pp. 76-79
Author(s):  
Yong Gang Yang ◽  
Jun Sun ◽  
Meng Tao Yang

This paper introduces the hydraulic control system design for the change-wheel garage of Chongqing light rails through analysis of three-stage cylinder synchronization circuit for lifting bodies, and optimizing the design of the slewing mechanism with respect to the hydraulic servo control system of digital cylinder. The results improved the smoothness in the process of changing wheel lifting and the rotary accuracy of the rotary mechanism. Design on the PLC control system of the system is also included as part of this paper.


2014 ◽  
Vol 926-930 ◽  
pp. 1497-1500
Author(s):  
Xu Yang Chu ◽  
Gang Liu ◽  
Chun Mei Wang ◽  
Kai Zhu ◽  
Da Yun Chen ◽  
...  

This paper describe the principles of Servo Control System of Electrical Discharge Machining Based on PMAC .To meet the requirements of processing and Put forward based on PMAC servo control system. This control system combines hardware resource with PMAC real-time control function. Elaborate human-computer interface developing process.


2013 ◽  
Vol 668 ◽  
pp. 410-414
Author(s):  
Rui Xia Zhang ◽  
Bin Liao ◽  
Zhi Guo Liu ◽  
Xian Ying Wu

In order to realize the extensive application of technologies of MEVVAII and FAD, the composite equipment has been developed for surface modification and coating films. In this paper, for the first time, the servo control system based on ACR9000 has been used to control workpiece-stage of the composite equipment. Eight target disks are installed on workpiece-stage. Each of target disks can be mounted about 1300 PCB micro tools. So, the equipment can satisfy the requirement for mass production. Experimental results show that the coating unevenness is less than ±14%, better than those of traditional equipments which is less than ±29%. The main purpose of the paper is to introduce the design of workpiece-stage and its three motion modes of rotary positioning, uniform rotation and variable speed rotation, and coating effects corresponding to three motion modes have been verified by experiments.


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