Effect of Plasma Nitriding on Ultra-High Cycle Fatigue Behaviors of Ti-6Al-4V

2011 ◽  
Vol 295-297 ◽  
pp. 2386-2389 ◽  
Author(s):  
Ren Hui Tian ◽  
Qiao Lin Ouyang ◽  
Qing Yuan Wang

In order to investigate the effect of plasma nitriding treatment on fatigue behavior of titanium alloys, very high cycle fatigue tests were carried out for Ti-6Al-4V alloy using an ultrasonic fatigue machine under load control conditions for stress ratios of R=-1 at frequency of ƒ=20KHz. Experiment results showed that plasma nitriding treatment played the principal role in the internal fatigue crack initiation. More importantly, plasma nitriding treatment had a detrimental effect on fatigue properties of the investigated Ti-6Al-4V alloy, and the fatigue strength of material after plasma nitriding treatment appeared to be significantly reduced about 17% over the untreated material.

1994 ◽  
Vol 364 ◽  
Author(s):  
Gang Li ◽  
Jian-Ting Guo ◽  
Zhong-Guang Wang

AbstractIn this investigation, the influence of second phase particles on high cycle fatigue behavior of Ni3Al alloy is studied. A single phase Ni3Al-B alloy and a Ni3Al-B/Zr alloy with a few second phase particles (Ni5Zr) at the grain boundaries are selected for investigation. High cycle fatigue tests at room temperature with R (minimum stress/maximum stress) 0.1 are conducted in air and at 30 Hz. The results show that the second phase particles are detrimental to high cycle fatigue resistance. It may be explained in terms of the second phase particles promoting fatigue crack initiation. The characteristics of fracture surfaces are examined by Scanning Electron Microscopy (SEM).


2011 ◽  
Vol 105-107 ◽  
pp. 1731-1735
Author(s):  
Yan Zeng Wu ◽  
Qing Yuan Wang ◽  
Qiao Lin Ouyang

Using the ultrasonic fatigue test method, the influence of subjection to plasma nitriding surface modifications on the ultra-high cycle fatigue behavior of Ti-6Al-4V was investigated, then a comparison with corresponding behaviors of the normal Ti-6Al-4V was made. The results show the S-N curve of Ti-6Al-4V with plasma nitriding surface modifications still continuously declines, no conventional fatigue limit exists for Ti-6Al-4V. Plasma nitriding surface modifications enhance surface hardness, but they make the material fatigue strength decrease by about 17 %. The fractography of fatigue failure has been observed by scanning electron microscopy. The observation shows that fatigue failure initiates from internal of specimen after the fatigue life of 108cycles and fatigue cracks mainly initiate from the surface of specimen before the fatigue life of 108cycles.


2011 ◽  
Vol 462-463 ◽  
pp. 355-360
Author(s):  
You Shi Hong ◽  
Gui An Qian

In this paper, rotary bending fatigue tests for a structural steel were performed in laboratory air, fresh water and 3.5% NaCl aqueous solution, respectively, thus to investigate the influence of environmental media on the fatigue propensity of the steel, especially in high cycle and very-high-cycle fatigue regimes. The results show that the fatigue strength of the steel in water is remarkably degraded compared with the case tested in air, and that the fatigue strength in 3.5% NaCl solution is even lower than that tested in water. The fracture surfaces were examined to reveal fatigue crack initiation and propagation characteristics in air and aqueous environments.


2014 ◽  
Vol 789 ◽  
pp. 627-632 ◽  
Author(s):  
Li Zhang ◽  
Xue Ren Wu ◽  
Xin Yue Huang ◽  
Xu Dong Li

The present work is aimed at the fatigue crack initiation behavior of the direct aging superalloy GH4169 at 650 °C. Un-notched specimens were tested under high-cycle fatigue loading with the two stress ratios of R = 0.1 and 0.5. Fracture surfaces were examined using field emission scanning electron microscopy (FESEM). Special attention is paid to the crack initiation sites. Two microstructure features in the fatigue crack initiation regions have been observed. One is obviously the feature of the Ti (C,N)-inclusions, and the other is some kinds of facets. The analysis on the facets was carried out by using energy dispersive spectra (EDS). It was found that the elements at the facets are similar to the matrix. However, some inclusions, Nb (C,N), have been found in the subsurface facets in a few specimens. Sometimes, fatigue lives of the specimens for the crack initiating from the inclusions are longer than those of cracks from the facets, depending on the size of inclusions and the depth from sample surface. Crack initiation for most of the specimens occurs at inclusions, and therefore inclusion is a primary source of crack initiation for this alloy.


2015 ◽  
Vol 664 ◽  
pp. 96-103
Author(s):  
Yu Li Gu ◽  
Chun Hu Tao

The high temperature ultra-high cycle fatigue (UHCF) behaviors of DZ125 superalloy used in aero-engine turbine blades were systematically studied. The results show that the fatigue fracture still occurs above 108 at the frequency of 20kHz, R=-1 and 700°C. There is a negligible frequency effect for the DZ125 superalloy, therefore, it is proposed that the ultrasonic fatigue testing could be expected as an accelerated fatigue testing method. Fatigue cracks originate from the subsurface of the specimens, where have no metallurgy defects or “fish eye” character. The crystal orientation change of the alloy is very little after fatigue.The maximum value changed for the elastic modulus of the alloy is about 30GPa after fatigue compared with that before fatigue.


Metals ◽  
2019 ◽  
Vol 9 (10) ◽  
pp. 1043
Author(s):  
Bin Tang ◽  
Bin Zhu ◽  
Weiqing Bi ◽  
Yan Liu ◽  
Jinshan Li

To investigate the high-cycle fatigue (HCF) behavior of TNM alloys, three different microstructures were designed and obtained by different heat treatments. Staircase tests and fatigue tests in a finite life-region were performed to evaluate the fatigue properties. Then, the fracture surfaces were analyzed to study the fracture behavior of TNM alloys with different microstructures. Results showed that the TNM alloys with duplex microstructure possesses the highest fatigue strength and fatigue life, followed by near lamellar TiAl alloys. HCF failure exhibited cleavage fracture morphologies, and multiple facets were generated in the crack initiation region of different TNM alloys. Two different crack initiation modes, subsurface crack nucleation and surface origin, were observed. Both crack initiation modes appeared in near lamellar alloys, while only subsurface crack initiation were obtained in the duplex (DP) alloy. It contributes to the high scatter of S-N data. The HCF failure of TNM alloys was dominated by crack nucleation rather than crack propagation. These findings could provide guidance for optimizing the microstructure and improving the HCF properties of TiAl alloys.


Materials ◽  
2021 ◽  
Vol 14 (9) ◽  
pp. 2245
Author(s):  
Michael Fitzka ◽  
Bernd M. Schönbauer ◽  
Robert K. Rhein ◽  
Niloofar Sanaei ◽  
Shahab Zekriardehani ◽  
...  

Ultrasonic fatigue testing is an increasingly used method to study the high cycle fatigue (HCF) and very high cycle fatigue (VHCF) properties of materials. Specimens are cycled at an ultrasonic frequency, which leads to a drastic reduction of testing times. This work focused on summarising the current understanding, based on literature data and original work, whether and how fatigue properties measured with ultrasonic and conventional equipment are comparable. Aluminium alloys are not strain-rate sensitive. A weaker influence of air humidity at ultrasonic frequencies may lead to prolonged lifetimes in some alloys, and tests in high humidity or distilled water can better approximate environmental conditions at low frequencies. High-strength steels are insensitive to the cycling frequency. Strain rate sensitivity of ferrite causes prolonged lifetimes in those steels that show crack initiation in the ferritic phase. Austenitic stainless steels are less prone to frequency effects. Fatigue properties of titanium alloys and nickel alloys are insensitive to testing frequency. Limited data for magnesium alloys and graphite suggest no frequency influence. Ultrasonic fatigue tests of a glass fibre-reinforced polymer delivered comparable lifetimes to servo-hydraulic tests, suggesting that high-frequency testing is, in principle, applicable to fibre-reinforced polymer composites. The use of equipment with closed-loop control of vibration amplitude and resonance frequency is strongly advised since this guarantees high accuracy and reproducibility of ultrasonic tests. Pulsed loading and appropriate cooling serve to avoid specimen heating.


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