Wheel Based Temperature Measurement in Grinding

2011 ◽  
Vol 325 ◽  
pp. 3-11 ◽  
Author(s):  
Ekkard Brinksmeier ◽  
J. Eckebrecht ◽  
A. Wilkens

The chip removal process in grinding is characterized by intensive friction and plastic deformation leading to the risk of thermal damage of the surface-layer of the machined part. Thus productive and reliable grinding processes need effective monitoring. The difficult to access contact zone between the grinding wheel and the workpiece led to extensive research work on the temperature measurement in the grinding arc. In order to develop a tool integrated temperature monitoring system a new approach was undertaken which makes use of the measurement of infrared-radiation to monitor the temperatures in the grinding arc. The presented research work shows promising results suitable for an industrial applicable system for temperature measurement in grinding. The optical transmission of the infrared temperature information in combination with a fast detecting infrared sensor bares the potential to establish a highly miniaturized measuring system which is easy to integrate in any grinding wheel at comparably low production costs.

2017 ◽  
Vol 17 (3) ◽  
pp. 13-18
Author(s):  
S. Biernat ◽  
A.W. Bydałek ◽  
W. Wołczyński ◽  
M. Holtzer

AbstractA special Slag-Prop Cu database has been developed to archive data from laboratory and industrial tests related to post-reduction slags. In order to enrich the data areas, it was decided to design a system for measuring the temperature of the liquid slag and its viscosity. Objectives of research work are to gather information on the properties of post-slags such as the temperature of liquid slag and its viscosity. The discussed issues are especially important in the foundry practice. Designed research stand and using of database applications can greatly facilitate the work of metallurgists, foundrymen, technologists and scientists. The viscosity measurement was developed and presented earlier. The author’s analytical methodology was supplemented by a thyristor measuring system (described in the article). The system temperature measurement can be performed simultaneously in 3 ways to reduce the measurement error. Measurement of the voltage mV - using the Seebeck effect can be measured throughout the entire range of thermocouple resistance, up to 1300 °C. Direct temperature measurement °C - measurement only below 1000 °C. Additional measurement - the measurement can also be read from the pyrometer set above the bath. The temperature and the reading frequency depend on the device itself. The principle of measurement is that in a molten metal / slag crucible, we put a N-type thermocouple. The thermocouples are hung by means of a tripod above the crucible and placed in a crucible. The thermocouple is connected to a compensating line dedicated to this type of thermocouple. The cable is in turn connected to a special multimeter that has the ability to connect to a computer and upload results. Temperature measurement can be performed simultaneously in 3 ways to reduce the measurement error. The Sn-Pb alloy has been subjected to testing for proper operation of the device. In this foot should be observed the supercooling of the liquid, which initiates the crystallization process and in which latent heat begins to exude raising the temperature until the coagulation temperature is reached.


2017 ◽  
Vol 2017 (45) ◽  
pp. 83-89
Author(s):  
A.A. Marusenkov ◽  

Using dedicated high-frequency measuring system the distribution of the Barkhausen jumps intensity along a reversal magnetization cycle was investigated for low noise fluxgate sensors of various core shapes. It is shown that Barkhausen (reversal magnetization) noise intensity is strongly inhomogeneous during an excitation cycle. In the traditional second harmonic fluxgate magnetometers the signals are extracted in the frequency domain, as a result, some average value of reversal magnetization noises is contributed to the output signals. In order to fit better the noise shape and minimize its transfer to the magnetometer output the new approach for demodulating signals of these sensors is proposed. The new demodulating method is based on information extraction in the time domain taking into account the statistical properties of cyclic reversal magnetization noises. This approach yields considerable reduction of the fluxgate magnetometer noise in comparison with demodulation of the signal filtered at the second harmonic of the excitation frequency.


1997 ◽  
Vol 35 (1-4) ◽  
pp. 113-116 ◽  
Author(s):  
T. Ishii ◽  
H. Nozawa ◽  
T. Tamamura

2011 ◽  
Vol 5 (S2) ◽  
pp. 449-452 ◽  
Author(s):  
Shaher Duchi ◽  
Elka Touitou ◽  
Lorenzo Pradella ◽  
Francesco Marchini ◽  
Denize Ainbinder

1968 ◽  
Author(s):  
Gary L. Goodenow ◽  
Thomas R. Kolhoff ◽  
Fraser D. Smithson

2021 ◽  
Vol 883 ◽  
pp. 3-10
Author(s):  
Fabian Kappe ◽  
Mathias Bobbert ◽  
Gerson Meschut

The increasing use of multi-material constructions lead to a continuous increase in the use of mechanical joining techniques due to the wide range of joining possibilities as well as the high load-bearing capacities of the joints. Nevertheless, the currently rigid tool systems are not able to react to changing boundary conditions, like changing the material-geometry-combination. Therefore research work is crucial with regard to versatile joining systems. In this paper, a new approach for a versatile self-piercing riveting process considering the joining system as well as the auxiliary joining part is presented.


2014 ◽  
Vol 11 (3) ◽  
pp. 229-232
Author(s):  
Rahul Hingole ◽  
Vilas Nandedkar

The term springback is defined as the change in geometry of a component after forming, when the forces are removed from forming tools. As springback affects the final shape of the part, it can lead to significant difficulties in the assembly of component when springback is not proper. This problem leads to fabrication of inconsistent sheet metal parts; the elastic strain recovery in the material after the tooling is removed. Bendingis the plastic deformation of metals about a linear axis called the bending axis with little or no change in the surface area. Bending types of forming operations have been used widely in sheet metal forming industries to produce structural stamping parts such as braces, brackets, supports, hinges, angles, frames, channel and other nonsymmetrical sheet metal parts. Among them, quite a few efforts have been made to obtain a deep understanding of the springback phenomenon. The beam theory has been applied to formulate the curvature before and after loading of pipe. This research work has focused on study effect of springback effect with a new approach. The ANSYS software is used to analyze spring back effect. The detail study of this springback effect is presented in this paper.


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