A Novel Desktop Device for Lapping Milled Micro Thin-Walled Structures

2011 ◽  
Vol 325 ◽  
pp. 508-513 ◽  
Author(s):  
Peng Zhang ◽  
Bo Wang ◽  
Mark J. Jackson ◽  
Xing Mao
Keyword(s):  
Surface Topography ◽  
High Efficiency ◽  
Low Cost ◽  
Three Dimensional ◽  
Structured Surfaces ◽  
Structured Surface ◽  
Thin Walled Structures ◽  
Key Points ◽  
Thin Walled ◽  
Small Parts

Current requirements for producing highly precise and ultra-smooth micro structured surfaces of small parts are proposed in certain situations. The following question arises: how to make a highly precise and ultra-smooth micro-structured surface with high efficiency and low cost? Novel desktop lapping and polishing devices should be developed to satisfy these requirements. In order to improve the surface topography and remove the surface damaged layer of a highly precise and ultra-smooth micro thin-walled structure after milling with the width of 150 μm and the depth of 10 μm, a novel lapping desktop device is designed and developed. There are two key points in the design of the lapping desktop device: one is the vertical coupled macro-micro movement axis; the other is the fixture with a thin and flexible hinge structure, which has the capability of measuring both force and displacement as a double-feedback sensor to control both the micro lapping force and the depth of lapping. The experimental results show that the surface topography of the micro thin-walled structured surface is much improved after lapping, and that the three-dimensional surface roughness decreased from 329 nm to 82.2 nm.

scholarly journals Promoting the Performance of Li–CO2 Batteries via Constructing Three-Dimensional Interconnected K+ Doped MnO2 Nanowires Networks

2021 ◽  
Vol 9 ◽  
Author(s):  
Zhuolin Tang ◽  
Mengming Yuan ◽  
Huali Zhu ◽  
Guang Zeng ◽  
Jun Liu ◽  
...  
Keyword(s):  
Noble Metals ◽  
High Efficiency ◽  
Low Cost ◽  
Three Dimensional ◽  
High Energy ◽  
High Energy Density ◽  
Cycle Performance ◽  
Energy Storage And Conversion ◽  
Actual Application ◽  
Charge Process

Nowadays, Li–CO2 batteries have attracted enormous interests due to their high energy density for integrated energy storage and conversion devices, superiorities of capturing and converting CO2. Nevertheless, the actual application of Li–CO2 batteries is hindered attributed to excessive overpotential and poor lifespan. In the past decades, catalysts have been employed in the Li–CO2 batteries and been demonstrated to reduce the decomposition potential of the as-formed Li2CO3 during charge process with high efficiency. However, as a representative of promising catalysts, the high costs of noble metals limit the further development, which gives rise to the exploration of catalysts with high efficiency and low cost. In this work, we prepared a K+ doped MnO2 nanowires networks with three-dimensional interconnections (3D KMO NWs) catalyst through a simple hydrothermal method. The interconnected 3D nanowires network catalysts could accelerate the Li ions diffusion, CO2 transfer and the decomposition of discharge products Li2CO3. It is found that high content of K+ doping can promote the diffusion of ions, electrons and CO2 in the MnO2 air cathode, and promote the octahedral effect of MnO6, stabilize the structure of MnO2 hosts, and improve the catalytic activity of CO2. Therefore, it shows a high total discharge capacity of 9,043 mAh g−1, a low overpotential of 1.25 V, and a longer cycle performance.

scholarly journals Structured-Light Based 3D Reconstruction System for Cultural Relic Packaging

Sensors ◽  
2018 ◽  
Vol 18 (9) ◽  
pp. 2981 ◽  
Author(s):  
Limei Song ◽  
Xinyao Li ◽  
Yan-gang Yang ◽  
Xinjun Zhu ◽  
Qinghua Guo ◽  
...  
Keyword(s):  
3D Reconstruction ◽  
High Efficiency ◽  
Low Cost ◽  
Structured Light ◽  
Three Dimensional ◽  
Cloud Data ◽  
Dimensional Measurement ◽  
Cost System ◽  
Three Dimensional Measurement ◽  
Cultural Relics

The non-contact three-dimensional measurement and reconstruction techniques have played a significant role in the packaging and transportation of precious cultural relics. This paper develops a structured light based three-dimensional measurement system, with a low-cost for cultural relics packaging. The structured light based system performs rapid measurements and generates 3D point cloud data, which is then denoised, registered and merged to achieve accurate 3D reconstruction for cultural relics. The multi-frequency heterodyne method and the method in this paper are compared. It is shown that the relative accuracy of the proposed low-cost system can reach a level of 1/1000. The high efficiency of the system is demonstrated through experimental results.

Influences of Heat Treatment on Spinning Process with Large Thinning Rate and Performance of 30CrMnSiA

2012 ◽  
Vol 160 ◽  
pp. 97-102 ◽  
Author(s):  
Dong Han ◽  
He Yang ◽  
Mei Zhan ◽  
Ming Yang Yang ◽  
Shao Zheng Mou ◽  
...  
Keyword(s):  
High Efficiency ◽  
Low Cost ◽  
Annealing Process ◽  
Shape Accuracy ◽  
Spinning Process ◽  
Forming Efficiency ◽  
Thin Walled ◽  
And Performance ◽  
Lower Ratio ◽  
Thinning Rate

In order to improve the limits of wall thickness reduction of 30CrMnSiA steel in process of spinning, realize multi-pass continuous spinning process, and furthermore improve the forming efficiency and shape accuracy of thin-walled shell of 30CrMnSiA steel in spinning process, the influence of traditional annealing and austenization plus spheroidal annealing on the structure performance of 30CrMnSiA steel and the spun performance of 30CrMnSiA steel are studied. Process parameters of traditional anneal and austenize plus spheroidal annealing are optimized to obtain higher plastic performance and lower ratio of yield strength to tensile strength. Spinning experiments of the workpieces that have been heattreated by the optimized traditional annealing process and austenization plus spheroidal process are completed. The result shows that the optimized austenization plus spheroidal annealing is beneficial to achieve a large thinning rate for flow spinning process, and can meet the demands of low cost and high efficiency of batch production.

Transient CFD Visualization of Fossil Fuel Combustion Simulations

2003 ◽  
Author(s):  
Brian Dotson ◽  
Kent Eshenberg ◽  
Chris Guenther ◽  
Thomas O’Brien
Keyword(s):  
Power Plants ◽  
High Efficiency ◽  
Cfd Simulation ◽  
Low Cost ◽  
Three Dimensional ◽  
Cfd Simulations ◽  
Projection System ◽  
Computational Fluid Dynamics Cfd ◽  
High Level ◽  
Wall System

The design of high-efficiency lower-emission coal-fed power plants is facilitated by the extensive use of computational fluid dynamics (CFD) simulations. This paper describes work conducted at the National Energy Technology Laboratory (NETL) and Pittsburgh Supercomputing Center (PSC) to provide an environment for the immersive three-dimensional visualization of CFD simulation results. A low-cost high-resolution projection system has been developed in the visualization lab at NETL. This multi-wall system consists of four projection screens, three of which are tiled into four quadrants. The graphics for the multi-wall system are rendered using a cluster of eight personal computers. A high-level visualization interface named Mavis has also been developed to combine the powerful 3D modules of OpenDX with methods developed at NETL for studying multiphase CFD data. With Python, a completely new OpenDX user interface was built that extends and simplifies the features of a basic graphics library.

Design of Bilateral Automatic Window Cleaning Device Based on Solid Edge

2014 ◽  
Vol 662 ◽  
pp. 183-186
Author(s):  
Guo Lei Xu ◽  
Tao Wu
Keyword(s):  
Simple Structure ◽  
High Efficiency ◽  
Simulation Analysis ◽  
Low Cost ◽  
Three Dimensional ◽  
Dimensional Model ◽  
Three Dimensional Model ◽  
Model And Simulation ◽  
Cleaning Device ◽  
Solid Edge

This paper introduces an easy-sided automatic window cleaning device, which uses Solid Edge software to design three-dimensional model and simulation analysis of the structure. Contrasted with the function of existing products, this design has such advantages as simple structure, low cost, high efficiency, good effects and so on.

Multistack Close Range Photogrammetry for Low Cost Submillimeter Metrology

2013 ◽  
Vol 13 (4) ◽  
Author(s):  
L. M. Galantucci ◽  
F. Lavecchia ◽  
G. Percoco
Keyword(s):  
Surface Topography ◽  
Research Effort ◽  
Low Cost ◽  
Three Dimensional ◽  
Robotic Systems ◽  
Image Composition ◽  
Close Range Photogrammetry ◽  
Considerable Research ◽  
Close Range ◽  
Dimensional Surface

Considerable research effort has been focused on evaluating the accuracy of meso- and macroscale digital close range photogrammetry. However, evaluations of accuracy and applications in the submillimeter scale are rare. In this paper the authors propose the development of a three-dimensional (3D) photogrammetric scanner, based on macrolens cameras, able to reconstruct the three-dimensional surface topography of objects with submillimeter features. The system exploits multifocal image composition and has been designed for installation on all types of Numerical Controlled or Robotic systems. The approach is exploitable for digitizing submillimeter features at mesoscale as well as macroscale objects.

Low-cost and compact 3D circularly polarized Microstrip antenna with high efficiency and wide beamwidth

2017 ◽  
Vol 9 (7) ◽  
pp. 1533-1540 ◽  
Author(s):  
Xi Chen ◽  
Zhen Wei ◽  
Dan Wu ◽  
Long Yang ◽  
Guang Fu
Keyword(s):  
Microstrip Antenna ◽  
Printed Circuit Boards ◽  
High Efficiency ◽  
Low Cost ◽  
3D Structure ◽  
Three Dimensional ◽  
Axial Ratio ◽  
Impedance Bandwidth ◽  
Circuit Boards ◽  
Circularly Polarized

A compact three-dimensional (3D) circularly polarized (CP) microstrip antenna is presented in this paper. The antenna adopts three low-cost printed circuit boards to form an integrated and closed 3D structure, and the radiation patch and the feed patches are etched on the surface of that. A crossed slot is cut on the radiation patch to miniaturize the antenna, and triangular feed patches are introduced to increase the bandwidths. In addition, because of the utilization of a low-loss series feed line, the antenna has a high efficiency of more than 95%. A prototype of the antenna is measured to validate the method. The dimensions of the antenna is 0.064λ × 0.36λ (λ is the wavelength in free space at 1.2 GHz). The results indicate that the impedance bandwidth for voltage standing wave ratio ≤ 2 reaches 23%, and the bandwidth for axial ratio (AR) ≤ 3 dB reaches 10.1%. In the overlap band, the gains are > 4.5dBic. Additionally, the 3 dB beamwidth is more than 114°, and the beamwidth for AR ≤ 3 dB is more than 131° at 1.2 GHz.

MINIMUM WALL THICKNESS OF HOLLOW THREADED PARTS IN THREE-DIE COLD THREAD ROLLING

2008 ◽  
Vol 22 (31n32) ◽  
pp. 6112-6117 ◽  
Author(s):  
HUIPING QI ◽  
YONGTANG LI ◽  
JIANHUA FU ◽  
ZHIQI LIU
Keyword(s):  
Wall Thickness ◽  
High Efficiency ◽  
Low Cost ◽  
Work Piece ◽  
Forming Process ◽  
Minimum Thickness ◽  
Thread Rolling ◽  
Thin Walled ◽  
Rolling Technology ◽  
Good Agreement

The cold thread rolling technology was developed rapidly in recent years due to its high efficiency, low cost and perfect mechanical properties of its production. However, researches on the precise thread rolling of the hollow parts were very few. Traditionally, the minimum thickness of the thin-walled threaded parts by thread rolling was mainly determined by the empirical (trial and error) methods. In this study, the forming process of thin-walled thread parts rolled with three thread rolling dies was analyzed. The stress state of the hollow work piece was obtained by solving the statically indeterminate problems. Then, the equations for the minimum wall thickness were derived. Experiments are also performed. The experimental results are generally in good agreement with those by the current theoretical analysis. It could be concluded that the analysis presented in this study can provide a good guidance for the thread rolling of hollow parts.

Sign in / Sign up

Export Citation Format

Share Document