Influences of Different Calcination Ambiences on Phase Composition, Morphologies of Ceramic Coatings on Ti–6Al–4V Alloy by Micro-Arc Oxidation

2011 ◽  
Vol 412 ◽  
pp. 469-472
Author(s):  
Guo Dong Hao ◽  
Huan Yuan ◽  
Jing Zhang

Compound ceramic coatings with the main crystal phase of Al2TiO5(as-coated samples) were prepared in situ on the surface of Ti-6Al-4V alloy by means of pulsed bi-polar micro-arc oxidation (MAO) in an NaAlO2solution. The coated samples were calcined in argon and air at 1000°C, respectively. The phase composition, surface and section morphology, and element contents of the ceramic coatings were investigated by X-ray diffractometry (XRD), Scanning electron microscopy (SEM) and X-ray fluorescence spectroscopy (XRF). The samples were treated in argon and the as-coated ones were calcined in air at 1000°C to study the anti-oxidation properties of the samples. The results show that Al2TiO5had been decomposed in an hour and transformed intoα-Al2O3and rutile TiO2in air. However, Al2TiO5had been decomposed in four hours in argon and the final coating surface was completely composed ofα-Al2O3. The content of Al2O3was decreased from outside to inside layers and Ti2O3was formed in the coating. Furthermore, the morphology of the ceramic coatings after the calcination was different. The coatings calcined in argon were finer; the grains and pores were smaller than those in air.

2012 ◽  
Vol 512-515 ◽  
pp. 1066-1069
Author(s):  
Jin Xue Zhang

Compound ceramic coatings with the main crystal phase of Al2TiO5 (as-coated samples) were prepared in situ on the surface of Ti-6Al-4V alloy by means of pulsed bi-polar micro-arc oxidation (MAO) in an NaAlO2 solution. The coated samples were calcined in argon and air at 1000 oC, respectively. The phase composition, surface and section morphology, and element contents of the ceramic coatings were investigated by X-ray diffractometry (XRD), Scanning electron microscopy (SEM) and X-ray fluorescence spectroscopy (XRF). The samples were treated in argon and the as-coated ones were calcined in air at 1000 oC to study the anti-oxidation properties of the samples. The results show that Al2TiO5 had been decomposed in an hour and transformed into α-Al2O3 and rutile TiO2 in air. However, Al2TiO5 had been decomposed in four hours in argon and the final coating surface was completely composed of α-Al2O3. The content of Al2O3 was decreased from outside to inside layers and Ti2O3 was formed in the coating. Furthermore, the morphology of the ceramic coatings after the calcination was different. The coatings calcined in argon were finer; the grains and pores were smaller than those in air.


Author(s):  
Bo Xu ◽  
Yafeng He ◽  
Xiangzhi Wang ◽  
Weimin Gan

Abstract Ceramic coatings were prepared on the surface of 7050 highstrength aluminum alloy using micro-arc oxidation in an aluminate electrolyte with added graphene. To analyze the surface morphology, roughness, phase composition, and corrosion resistance, scanning electron microscopy, X-ray diffraction, X-ray photoelectron, and electrochemical measurements were used, respectively. The addition of 9 g · L-1 of graphene to the electrolyte decreased the micro-pore size of the composite coatings and improved the density. In addition, with the addition of graphene, the roughness was the lowest, and the corrosion resistance was significantly improved.


2012 ◽  
Vol 512-515 ◽  
pp. 1078-1081
Author(s):  
Guo Dong Hao ◽  
Zhi Gang Yang ◽  
Xu Xu Zheng ◽  
Xu Zhao Zeng ◽  
Xu Yan Wu

Abstract. Compound ceramic coatings with the main crystal phase of Al2TiO5 (as-coated samples) were prepared in situ on the surface of Ti-6Al-4V alloy by means of pulsed bi-polar micro-arc oxidation (MAO) in an NaAlO2 solution. The coated samples were calcined in argon and air at 1000 oC, respectively. The phase composition, surface and section morphology, and element contents of the ceramic coatings were investigated by X-ray diffractometry(XRD), Scanning electron microscopy (SEM) and X-ray fluorescence spectroscopy (XRF). The samples were treated in argon and the as-coated ones were calcined in air at 1000 oC to study the anti-oxidation properties of the samples. The results show that Al2TiO5 had been decomposed in an hour and transformed into α-Al2O3 and rutile TiO2 in air. However, Al2TiO5 had been decomposed in four hours in argon and the final coating surface was completely composed of α-Al2O3. The content of Al2O3 was decreased from outside to inside layers and Ti2O3 was formed in the coating. Furthermore, the morphology of the ceramic coatings after the calcination was different. The coatings calcined in argon were finer; the grains and pores were smaller than those in air. The high oxidation reaction of the TC4 substrate was the fiercest and the weight gains of the coated samples treated in argon was the lowest. The weight gains of the ceramic coatings were nearly changing in the form of parabola law.


2017 ◽  
Vol 12 (1) ◽  
pp. 63-77 ◽  
Author(s):  
Siriporn Sirikingkaew ◽  
Nuta Supakata

This study presents the development of geopolymer bricks synthetized from industrial waste, including fly ash mixed with concrete residue containing aluminosilicate compound. The above two ingredients are mixed according to five ratios: 100:0, 95:5, 90:10, 85:15, and 80:20. The mixture's physico-mechanical properties, in terms of water absorption and the compressive strength of the geopolymer bricks, are investigated according to the TIS 168-2546 standard. Scanning electron microscopy (SEM) and X-ray diffraction (XRD) analyses are used to investigate the microstructure and the elemental and phase composition of the brick specimens. The results indicate that the combination of fly ash and concrete residue represents a suitable approach to brick production, as required by the TIS 168–2546 standard.


Materials ◽  
2019 ◽  
Vol 12 (24) ◽  
pp. 4171 ◽  
Author(s):  
Paweł Rutkowski ◽  
Jan Huebner ◽  
Adrian Graboś ◽  
Dariusz Kata ◽  
Dariusz Grzybek ◽  
...  

In this study, the influence of the addition of rare earth oxides on the phase composition and density of KNN piezoelectric ceramics was investigated. The initial powders of Na2CO3 and K2CO3 were dried at 150 °C for 2 h. Then, a powder mixture for synthesis was prepared by adding a stoichiometric amount of Nb2O5 and 5 and 10 wt % overabundance of Na2CO3. All powders were mixed by ball-milling for 24 h and synthesized at 950 °C. The phase composition of the reaction bed was checked by means of X-ray diffraction (XRD). It had an appearance of tetragonal and monoclinic K0.5Na0.5NbO3 (KNN) phases. Then, 1 and 2 wt % of Er2O3 and Yb2O3, were added to the mixture. Green samples of 25 mm diameter and 3 mm thickness were prepared and sintered by hot pressing at 1000 °C for 2 h under 25 MPa pressure. The final samples were investigated via scanning electron microscopy (SEM)-energy-dispersive X-ray spectroscopy (EDS), XRD, Rietveld, and ultrasonic methods. Phase analysis showed tetragonal and orthorhombic KNN phases, and a contamination of (K2CO3·1.5H2O) was present. The obtained KNN polycrystals had a relative density above 95%. Texturing of the material was confirmed as a result of hot pressing.


2013 ◽  
Vol 457-458 ◽  
pp. 244-247
Author(s):  
Min Li ◽  
Li Guang Xiao ◽  
Hong Kai Zhao

Polyethylene/montmorillonite (PE/MMT) nanocomposites were prepared by in situ polymerization. The morphology of MMT/MgCl2/TiCl4 catalyst and PE/MMT nanocomposites was investigated by scanning electron microscopy (SEM). It can be seen that MMT/MgCl2/TiCl4 catalyst remained the original MMT sheet structures and many holes were found in MMT and the morphology of PE/MMT nanocomposites is part of the sheet in the form of existence, as most of the petal structure. X-ray diffraction (XRD) and transmission electron microscopy (TEM) were carried out to characterize all the samples. XRD results reveal that the original basal reflection peak of PEI1 and PEI2 disappears completely and that of PEI3 become very weak. MMT/MgCl2/TiCl4 catalyst was finely dispersed in the PE matrix. Instead of being individually dispersed, most layers were found in thin stacks comprising several swollen layers.


2008 ◽  
Vol 368-372 ◽  
pp. 977-979
Author(s):  
Sheng Li Jin ◽  
Ya Wei Li ◽  
Jing Liu ◽  
Yuan Bing Li ◽  
Lei Zhao ◽  
...  

AlN/Al ceramic composite was fabricated by directed melt nitridation of pure Al block covered with 10wt% Mg powder at 1300°C in a high purity flowing N2. Microstructure and phase composition of the composite were investigated by scanning electron microscopy with energy dispersive spectroscopy and X-ray diffraction. Results showed that AlN is the main phase in the composite and its lattice parameters of a and c are 3.1110Å and 4.9806Å, respectively. The phase composition of the composite changes along the growth direction and a gradient sandwich structure forms. The surface of the composite is made up of a dense and thin nodular AlN layer, underneath which an AlN/Al layer appears, followed by an AlN/Al/MgAl2O4 layer. Thermodynamic calculations predicted the formation of possible phases with the addition of Mg. It suggested that the content of Mg at the reaction frontier of nitridation is considerably lower to 0.15wt% where MgAl2O4 was stable, because of escape and reaction exhaustion of Mg. Once Mg is lower than 0.05wt%, only a dense AlN layer can exist, which prevents the further nitridation of Al melt.


2009 ◽  
Vol 66 ◽  
pp. 171-174
Author(s):  
Zhao Deng ◽  
Ying Dai ◽  
Wen Chen

Single-crystalline BaTiO3 nanoparticles and BaCO3 nanowires were synthesized respectively through the use of a reverse micelle as a medium in the same Oleic acid/n-octane/H2O system, by changing the H2O2 dosage. Both the phase composition and the morphology can be controled. The samples derived were characterized with X-ray powder diffraction (XRD), scanning electron microscopy (SEM), transmission electron microscopy (TEM), and high-resolution transmission electron microscopy (HRTEM). The formation mechanism has been fully discussed.


2013 ◽  
Vol 652-654 ◽  
pp. 1818-1821
Author(s):  
Zhen Fei Liu ◽  
Wei Qiang Wang ◽  
Min Qi

A porous titania (TiO2) coating with vermiform slots was prepared on the Ti substrate through micro-arc oxidation (MAO) treatment using sodium tetraborate as electrolyte. Morphologies and phase structure were analyzed by scanning electron microscopy (SEM) and X-ray diffraction (XRD), respectively. Results show that the rutile phase increases and anatase decreases gradually with increasing MAO time. The electrolyte of sodium tetraborate has significant influence on the formation of vermiform coatings, which determine the corrosive patterning in the first stage during MAO processing. The evolution of vermiform morphology is proposed as followed: some corrosive pores appear on the surface before arcing; afterward, the adjacent micropores in the dense regions link each other due to the high temperature result from continuous arc action; then, the micropores grow up to big pits and combine with each other with increasing MAO treating time; finally, the vermiform morphology forms on the surface of Ti metal.


2010 ◽  
Vol 152-153 ◽  
pp. 1683-1686
Author(s):  
Qing Wang ◽  
Ya Hui Zhang

Biomorphic silicon carbide (bioSiC) was prepared by high temperature pyrolysis and sol-gel and carbothermal reduction processing at 1600 oC. The morphology and microstructure of carbon-silica composites and purified bioSiC samples were characterized by scanning electron microscopy. The phase composition of the resulting sample was analyzed by X-ray diffraction. The results suggest that the bioSiC mainly consists of cubic ß-SiC, and principally replicates the shape and microstructure of the carbon template.


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