Grain Refinement of Zn-50Al Alloy through the Addition of Zn-Al-Ti-C Master Alloy

2012 ◽  
Vol 452-453 ◽  
pp. 339-343 ◽  
Author(s):  
Z.Q. Wang ◽  
W.J. Li ◽  
Z.X. Yang ◽  
H.R. Geng ◽  
W.H. Wang ◽  
...  
Keyword(s):  
Grain Refinement ◽  
Master Alloy ◽  
Dendritic Growth ◽  
Al Alloy ◽  
Step Method ◽  
Solidification Temperature ◽  
Master Alloys ◽  
Melt Solidification ◽  
Refinement Effect ◽  
Al Matrix

In this paper, two types of Zn-Al-Ti-C master alloy with different Ti/C ratios were produced throug a two-step method, characterized by XRD and SEM, and their refinement behaviors and mechanism in Zn-50Al alloy were studied. Both of the master alloys remarkably reduced the size of α-Al grains, impeded the dendritic growth and promote the equiaxed growth of α-Al grains in Zn-50wt.%Al alloy. The master alloy containing both TiC and dditional Ti in the Zn-Al matrix was found to have higher refinement ability than that containg only TiC. The refinement effect of both master alloys was greatly enhanced as the solidification temperature of Zn-50Al melt decreases. TiC particles were observed to be located at the center of α-Al grains and act as the nucleating substrate for α-Al. The decrease of melt solidification temperature and the presence of additional Ti atoms in the Zn-50Al melt cause higher melt supercooling, which further elevate the nucleating rate of α-Al grains on TiC particles and promote the equiaxed growth of α-Al grains.

Grain Refinement of Zn-50Al Alloy through the Addition of Zn–Al-Ti-B-C Master Alloy and Melt Thermal-Rate Treatment

2012 ◽  
Vol 562-564 ◽  
pp. 238-241
Author(s):  
Z.Q Wang ◽  
D.L Yang ◽  
Z.X Yang ◽  
H.R Geng
Keyword(s):  
Grain Refinement ◽  
Master Alloy ◽  
Treatment Process ◽  
Step Method ◽  
Master Alloys ◽  
The Matrix ◽  
Tib2 Particles ◽  
Refinement Effect ◽  
Al Matrix

In this paper, two types of Zn-Al-Ti-B-C master alloys were produced by a two-step method and were found to have good refinement effect for Zn-50Al alloy. SEM results show that TiC and TiB2 particles act as the nucleating center of α-Al grains in Zn-50Al alloy. The presence of TiAl3-xZnx phase in the matrix of Zn-Al-Ti-B-C master alloy was found to further enhance the refinement effect. The melt thermal-rate treatment process present good grain refinement effect for Zn-50Al alloy and it was further promoted by the addition of Zn-Al-Ti-B-C master alloy into Zn-Al matrix.

Preparation of Al-Ti-N Master Alloy Grain Refiner for Al

2012 ◽  
Vol 452-453 ◽  
pp. 721-725
Author(s):  
Z.Q. Wang ◽  
C.J. Chen
Keyword(s):  
Grain Refinement ◽  
Powder Mixture ◽  
Master Alloy ◽  
Induction Furnace ◽  
Grain Refiner ◽  
Refinement Effect ◽  
Al Matrix

An Al-Ti-N master alloy was prepared through the addition of AlN and Ti powders into pure Al melt heated in an induction furnace. This master alloy shows a higher grain refinement effect for pure Al than Al-Ti due to the formation of TiN and/or AlxTiyNz particles in the Al matrix. DTA, SEM and XRD results suggest that TiN and/or AlxTiyNz particles start to form at about 970°C during heating the Al-Ti-AlN powder mixture.

Preparation of Al-Ti-B-C Master Alloy and its Grain Refinement Effect for Pure Al

2012 ◽  
Vol 452-453 ◽  
pp. 778-781 ◽  
Author(s):  
Z.Q. Wang ◽  
H. Wu ◽  
Z.X. Yang ◽  
H.R. Geng
Keyword(s):  
Grain Refinement ◽  
Master Alloy ◽  
Molar Ratio ◽  
Refinement Efficiency ◽  
Master Alloys ◽  
The Matrix ◽  
Refinement Effect

In this paper, we successfully produced Al-Ti-B-C master alloys through adding mixtures of Ti and B4C powders into Al melt. XRD and SEM examinations suggest that only fine TiB2 and TiC particles are formed in the matrix of Al-Ti-B-C master alloy when the Ti/B4C molar ratio is 3/1, while an additional TiAl3 phase is present when the Ti/B4C molar ratio exceeds 3/1. The produced Al-Ti-B-C master alloys exhibited high grain refinement effect for pure Al. It was found that the presence of TiAl3 phase in the matrix of Al-Ti-B-C master alloy enhanced the grain refinement efficiency and the mechanism was discussed.

The influence of gadolinium on Al–Ti–C master alloy and its refining effect on AZ31 magnesium alloy

2021 ◽  
Vol 0 (0) ◽  
Author(s):  
Wenxue Fan ◽  
Hai Hao
Keyword(s):  
Mechanical Properties ◽  
Magnesium Alloy ◽  
Grain Refinement ◽  
Magnesium Alloys ◽  
Master Alloy ◽  
Cast Alloy ◽  
Az31 Magnesium Alloy ◽  
Synthesis Mechanism ◽  
Refining Effect ◽  
Master Alloys

Abstract Grain refinement has a significant influence on the improvement of mechanical properties of magnesium alloys. In this study, a series of Al–Ti–C-xGd (x = 0, 1, 2, 3) master alloys as grain refiners were prepared by self-propagating high-temperature synthesis. The synthesis mechanism of the Al–Ti–C-xGd master alloy was analyzed. The effects of Al–Ti–C-xGd master alloys on the grain refinement and mechanical properties of AZ31 (Mg-3Al-1Zn-0.4Mn) magnesium alloys were investigated. The results show that the microstructure of the Al–Ti–C-xGd alloy contains α-Al, TiAl3, TiC and the core–shell structure TiAl3/Ti2Al20Gd. The refining effect of the prepared Al–Ti–C–Gd master alloy is obviously better than that of Al–Ti–C master alloy. The grain size of AZ31 magnesium alloy was reduced from 323 μm to 72 μm when adding 1 wt.% Al–Ti–C-2Gd master alloy. In the same condition, the ultimate tensile strength and elongation of as-cast alloy were increased from 130 MPa, 7.9% to 207 MPa, 16.6% respectively.

Influence of Reaction Temperature for the Manufacturing of Al-3Ti and Al-3B Master Alloys and their Grain Refining Efficiency on a Al-7Si Alloy

2007 ◽  
Vol 29-30 ◽  
pp. 111-115 ◽  
Author(s):  
S.A. Kori ◽  
V. Auradi
Keyword(s):  
Size Distribution ◽  
Grain Refinement ◽  
Reaction Temperature ◽  
Master Alloy ◽  
Induction Furnace ◽  
Grain Refining ◽  
Refining Efficiency ◽  
Master Alloys ◽  
Halide Salts ◽  
Titanium Fluoride

In the present work binary Al-3Ti and Al-3B master alloys were prepared at different reaction temperatures in an induction furnace by the reaction of halide salts like potassium fluoborate and potassium titanium fluoride with liquid molten Al. The indigenously developed master alloys were used for grain refinement studies of Al-7Si alloy and evaluated for their grain refining ability by CACCA studies. The present results suggest that, the reaction temperature influences the size, size distribution and morphology of the intermetallic (Al3Ti in Al-3Ti, and AlB2/AlB12 in Al-3B) particles present in Al-3Ti and Al-3B master alloys. Grain refinement studies of Al-7Si alloy reveal that, Al-3Ti and Al-3B master alloys prepared at 8000C-60 min. have shown better grain refining efficiency on Al- 7Si alloy when compared to the master alloys prepared at 9000C-60 min and 10000C-60 min respectively. In addition, B-rich Al-3B master alloy shows efficient grain refinement than Ti rich Al- 3Ti master alloy.

Heterogeneous Nucleation for AZ91 with In Situ Synthesis Al4C3

2010 ◽  
Vol 97-101 ◽  
pp. 1069-1072
Author(s):  
Xue Quan Luo ◽  
Hong Min Guo ◽  
Xiang Jie Yang
Keyword(s):  
Grain Refinement ◽  
Magnesium Alloys ◽  
Master Alloy ◽  
Heterogeneous Nucleation ◽  
Critical Factor ◽  
In Situ Synthesis ◽  
Experimental Results ◽  
Al Alloy

Heterogeneous nucleation is a critical factor for grain refinement magnesium alloys. The paper reports the Al-9wt.%Mg-10wt.%SiCp master alloy were prepared by adding SiCp into the Al-Mg molten with stirring in 610-595°C, which were introduced into AZ91. Experimental results indicated Al4C3 were in situ synthesis on the surface of SiCp by the reaction between SiCp and Al in 850°C, which could be as nucleant substrate for primary Mg during the solildification of magnesium alloys. This investigation provided a novel idea for grain refinement Mg-Al alloy.

scholarly journals Effects of modifying the hypoeutectic AlMg5Si2Mn alloy via addition of Al10Sr and/or Al5TiB

2020 ◽  
Vol 21 (1) ◽  
Author(s):  
P. Snopiński ◽  
M. Król ◽  
T. Wróbel ◽  
K. Matus ◽  
A. Woźniak ◽  
...  
Keyword(s):  
Corrosion Resistance ◽  
Grain Refinement ◽  
Spectroscopic Characterization ◽  
Nucleation Temperature ◽  
Alloy Sample ◽  
Nucleation Sites ◽  
Master Alloys ◽  
Ti Particles ◽  
Prepared Alloy ◽  
Refinement Effect

AbstractThis work demonstrates that the combined addition of Al10Sr and Al5TiB master alloys to the AlMg5Si2Mn effectively refines the grain microstructure and partially modifies the eutectic Mg2Si phase. Thorough spectroscopic characterization reveals that the grain refinement effect is due to Al3Ti particles acting as nucleation sites for α-Al grains, and the increased nucleation temperature of α-Al is due to Al10Sr addition. It is also determined that TiB2 particles can act as nucleation substrates for the primary Mg2Si phase. The prepared alloy sample with the finest microstructure (treated with both Al10Sr and Al5TiB) exhibits the greatest corrosion resistance among all tested samples.

Microstructure of Al-4.99Zr-1.1B Master Alloy and Its Grain Refinement Effect on AZ31 Magnesium Alloy

2014 ◽  
Vol 43 (11) ◽  
pp. 2567-2571 ◽  
Author(s):  
Wang Shuncheng ◽  
Gan Chunlei ◽  
Li Xiaohui ◽  
Zheng Kaihong ◽  
Qi Wenjun
Keyword(s):  
Magnesium Alloy ◽  
Grain Refinement ◽  
Master Alloy ◽  
Az31 Magnesium Alloy ◽  
Refinement Effect

Grain Refinement Mechanism and Effective Nucleation Phase of Al-5Ti-1B Master Alloy

2017 ◽  
Vol 898 ◽  
pp. 1231-1235 ◽  
Author(s):  
Shun Cheng Wang ◽  
Ji Lin Li ◽  
Chun Lei Gan ◽  
Kai Hong Zheng
Keyword(s):  
Grain Size ◽  
Grain Refinement ◽  
Master Alloy ◽  
Pure Aluminum ◽  
Grain Refiner ◽  
Crystal Nucleus ◽  
Master Alloys ◽  
Refinement Mechanism ◽  
Nucleation Phase ◽  
Heterogeneous Nucleus

The Al-5Ti-1B, Al-10Ti, Al-4B master alloys and TiB2 powder were applied to refine the pure aluminum, respectively. The effects of the TiAl3 phase, TiB2 particle, and AlB2 phase on the grain size of pure aluminum were compared. The grain refinement mechanism of the Al-5Ti-1B grain refiner was studied. The results showed that the TiAl3 phase was an effective heterogeneous nucleus of the α-Al grain. But the TiAl3 phase in the Al-5Ti-1B grain refiner was not the heterogeneous nucleus of the α-Al grain due to its re-melting in the Al melt. The separate TiB2 particle or AlB2 phase was not the heterogeneous nucleus of the α-Al grain. However, the TiB2 coated by the TiAl3 phase can be the effective heterogeneous nucleus of the α-Al grain. The grain refinement mechanism of the Al-5Ti-1B grain refiner can be summarized as follows: when the Al-5Ti-1B grain refiner is added into the Al melt, the TiAl3 phases are re-melted to release the Ti atoms, while the TiB2 particles are remaining in the Al melt. During the solidification of the Al melt, the Ti atoms are segregating on the surface of TiB2 particles to form the TiAl3 phases. The TiB2 particles coated by the TiAl3 phases then reacts with the Al melt to generate α-Al crystal nucleus.

scholarly journals Effect of cooling rates of production process of Al-3%B-3%Sr master alloy on grain refinement and eutectic modification efficiency in cast A356 alloy

2018 ◽  
Vol 192 ◽  
pp. 01036
Author(s):  
Krittee eidhed ◽  
Phisith muangnoy
Keyword(s):  
Grain Size ◽  
Grain Refinement ◽  
Master Alloy ◽  
Eutectic Silicon ◽  
A356 Alloy ◽  
Holding Time ◽  
Experimental Result ◽  
Cooling Rates ◽  
Eutectic Modification ◽  
Master Alloys

In this paper, size and morphology of the grain refiner and modifier particles in the Al-3%B-3%Sr master alloy production by using different cooling rates were investigated. Two Al-3%B-3%Sr master alloys were produced with 0.2 and 10°C/s, respectively. The grain refinement and eutectic modification efficiency of the Al-3%B-3%Sr master alloy were tested in casting process of A356 alloy by addition of 4wt.% and holding times for 10-120 min. The experimental result showed that microstructure of the M1 alloy (Slow cooling) consisted of larger solidified particles of AlB2, SrB6 and Al4Sr in the matrix of α-Al compared to the M2 alloy (Rapid cooling). The addition of the M1 alloy in cast A356 alloy, it was found that small grain size and fully modify eutectic silicon were obtained from the holding time in a range of 10-60 min. While the addition of M2 alloy, a small grain size was achieved in shorter holding time in a range of 10-30 min but the eutectic silicon was partly modify. From the thermal analyzed result, solidification of un-modified A356 alloy was changed after addition of Al-3%B-3%Sr master alloy. It was clearly observed that both the undercooling of nucleation and eutectic reaction was reduced and the solidification time was shifted to longer.

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