Study on Recovering Zinc from Gossan

2012 ◽  
Vol 454 ◽  
pp. 329-332 ◽  
Author(s):  
Jin Lin Yang ◽  
Shao Jian Ma ◽  
Wei Mo ◽  
Jin Peng Feng ◽  
Xiu Juan Su ◽  
...  

In this paper, the conventional physical separation method such as flotation, gravity separation, magnetic separation, alkaline leaching and sulfuric acid leaching were studied. The effects of grinding fineness, amount of agent, magnetic intensity, roasting temperature, roasting time, the leaching agent and leaching time on the leaching of zinc were investigated, respectively. The results show that the leaching rate of zinc is below 50% in the conventional alkaline leaching, and the leaching rate of zinc is below 85% and the leaching rate of iron is above 35% in sulfuric acid leaching. Compared with XRD pattern of the raw ore, the different diffraction peaks of smithsonite is off in alkaline leaching products. In sulfuric acid leaching, the different diffraction peaks of smithsonite are off in the leaching products when sulfuric acid concentration is less than 60 g/L. After 60 g/L, the different diffraction peaks of smithsonite and siderite are off in the leaching products.

2013 ◽  
Vol 826 ◽  
pp. 122-125 ◽  
Author(s):  
Jin Lin Yang ◽  
Hong Mei Zhang ◽  
Gui Fang Wang ◽  
Shao Jian Ma ◽  
Min Zhang

In this paper, sulfuric acid leaching was carried out to assess the effect of several parameters on metal extraction in a low grade complex gossan ore in which the grade of zinc and iron is 13% and 40.2%, respectively. Parameters, such as sulfuric acid concentration, liquid to solid ratio and leaching temperature, were studied. The results show that the zinc leaching rate is almost 80%, while the iron leaching rate is about 45% used strong acid with 200g/L. It can be seen from the results that sulfuric acid leaching could not effectively recover zinc from gossan ores studied in this paper because of iron dissolving greatly.


2013 ◽  
Vol 813 ◽  
pp. 269-272
Author(s):  
Gui Ming Shi ◽  
Xia Jing Yu

For a nickel oxide ore, 1# ore sample was treated by sulfuric acid leaching and 2# ore sample was treated by ammonium sulfate roasting-sulfuric acid leaching through exploring experiments. The leaching rate of 92.04% with l# nickel oxide ore and the leaching rate of 72.36% with 2# nickel oxide ore were obtained by conducting the conditional experiments of sulfuric acid concentration, leaching time, ammonium sulfate dosage and so on.


Minerals ◽  
2021 ◽  
Vol 11 (12) ◽  
pp. 1375
Author(s):  
Juan Yang ◽  
Xuqin Duan ◽  
Lingchuan Liu ◽  
Huifen Yang ◽  
Xiaocui Jiang

This paper provides a technical approach for efficiently recovering Mg from ferronickel slag to produce high-quality magnesium oxide (MgO) by using the sulfuric acid leaching method under atmospheric pressure. The leaching rate of magnesium is 84.97% after a typical one-step acid leaching process, which is because Mg in FNS mainly exists in the forsterite (Mg2SiO4) phase, which is chemically stable. In order to increase the leaching rate, a two-step acid leaching process was proposed in this work, and the overall leaching rate reached up to 95.82% under optimized conditions. The response surface methodology analysis for parameter optimization and Mg leaching rules revealed that temperature was the most critical factor affecting the Mg leaching rate when the sulfuric acid concentration was higher than 2 mol/L, followed by acid leaching time. Furthermore, interactive behavior also existed between the leaching temperature and leaching time. The leaching kinetics of magnesium from FNS followed a shrinkage-nuclear-reaction model with composite control, which were chemically controlled at lower temperatures and diffusion controlled at higher temperatures; the corresponding apparent activation energy was 19.57 kJ/mol. The leachate can be used to obtain spherical-like alkali magnesium carbonate particles with diameters of 5–10 μm at 97.62% purity. By using a further calcination process, the basic magnesium carbonate can be converted into a light magnesium oxide powder with a particle size of 2–5 μm (MgO content 94.85%), which can fulfill first-level quality standards for industrial magnesium oxide in China.


2011 ◽  
Vol 361-363 ◽  
pp. 628-631 ◽  
Author(s):  
Cheng Jun Liu ◽  
Jie Qi ◽  
Mao Fa Jiang

Utilizing Pakistan chromite as raw material, the rapid leaching of chromium and iron could be realized by the sulfuric acid leaching process on the condition of atmospheric pressure and the addition of oxidant A. And the leaching rate of chromium and iron would be 98.5% and 71.9%, respectively. The sulfuric acid leaching processes with different temperature were systematically studied by chemical analysis and phase analysis. The results showed that, with the increase of reaction temperature, the leaching rate of chromium would increase gradually, but the leaching rate of iron increased at first and then decreases and reached its maximum at 140°C. When the temperature > 160°C, the phases of the leaching residue were magnesium iron silicate and a few of silica, no chromohercynite, chrompicotite and magnesioferrite existed in the chromite. The leaching solution of sulfuric acid leaching process could be used for preparing the basic chrome sulfate, and there is no Cr6+ in the leaching residue and solution. The results would provide theoretical guidance for solving environmental pollution problem of Cr6+ in traditional chromate production process.


2013 ◽  
Vol 826 ◽  
pp. 118-121
Author(s):  
Jin Lin Yang ◽  
Hong Mei Zhang ◽  
Xiu Juan Su ◽  
Shao Jian Ma

In recent years, recovering zinc from zinc calcine with high iron has been a matter of discussion. In this paper, sulfuric acid leaching was carried out to assess the effect of several parameters on zinc and iron extraction in zinc calcine with high iron in which the grade of zinc and iron is 53.90% and 19.38%, respectively. Parameters, such as stirring speed, sulfuric acid concentration, liquid to solid ratio and leaching time, were investigated. The results show that leaching time has done nothing to the leaching rate, but has great influence on leaching efficiency. Liquid to solid ratio and sulfuric acid concentration have significant influence on leaching results, and stirring rate has not obvious influence on leaching results. Under the condition of 120g/L sulfuric acid, 6:1 liquid to solid ratio, 55°C leaching temperature and 120min leaching time, the recovery of zinc and iron is 82.24% and 9.64%, respectively. It is obvious that ZnO in zinc calcine is easy to dissolve in acidity solution, which shown in two aspects: high leaching rate and high leaching speed. ZnO can be dissolved entirely in sufficient sulfuric acid in 10min.


Processes ◽  
2021 ◽  
Vol 9 (11) ◽  
pp. 1922
Author(s):  
Anastasiia V. Dubenko ◽  
Mykola V. Nikolenko ◽  
Oleksandr O. Pasenko ◽  
Andrii Kostyniuk ◽  
Blaž Likozar

A new method of altered ilmenite processing has been studied. In this method, sulfuric acid is used as the reaction medium of the process, and fluoride ions are activators of the dissolving process of the rutile part of the ore raw material. The regression model of the sulfate–fluoride leaching process was developed and analyzed by using the response surface method of 23 matrix. The obtained model is adequate and well describes the studied process. The influence of Ti:F molar ratio, temperature, and sulfuric acid concentration on the leaching process are investigated in this work in order to optimize the studied process. It is experimentally proved that leaching at temperatures above 100 °C, at a molar ratio of Ti:F of more than 1:2, and the use of solutions of sulfuric acid with concentrations of more than 85 wt.% is not optimal because the extraction degree of titanium is reduced. The intensification of the process of sulfuric acid leaching by dividing the main stage of chemical dissolution of ilmenite into two stages was proposed. This method allows to leach up to 95.9% of titanium, which is 1.6–1.9 times higher in comparison with the classical technology of leaching altered ilmenite.


2019 ◽  
Vol 294 ◽  
pp. 86-91
Author(s):  
Hui Yang Gao ◽  
Tao Jiang ◽  
Ying Zhe Xu

In this study, microwave irradiation technology was used for the calcification roasting followed by sulfuric acid leaching process. The effect of roasting temperature, m (CaO)/m (V2O5), and roasting time on the leaching ratio of vanadium were investigated and the roasted samples were characterized by TG-DSC, XRD, and SEM. The leaching ratio of vanadium can be significantly enhanced with the increasing in roasting temperature, m (CaO)/m (V2O5), and roasting time. The leaching ratio of chromium decreased with roasting temperature and increased with m (CaO)/m (V2O5), and roasting time. The optimal roasting parameters were roasting temperature of 850 °C, the m (CaO)/m (V2O5) of 0.85, and roasting time of 90 min. Under the optimal roasting parameters, the leaching ratio of vanadium reached 88.81%. While the leaching ratio of chromium is 3.98%. During roasting process, vanadium is oxidized to acid-soluble CaV2O5, Ca2V2O7, and CaMgV2O7. After leaching, chromium mainly exists in form of chromohercynite (FeCr2O4) and chrome-manganese spinel (Mn1.5Cr1.5O4) in leaching residues.


2021 ◽  
Vol 3 (6 (111)) ◽  
pp. 32-40
Author(s):  
Eko Sulistiyono ◽  
Murni Handayani ◽  
Agus Budi Prasetyo ◽  
Januar Irawan ◽  
Eni Febriana ◽  
...  

Indonesia has very abundant reserves of silica, but progressive studies on the deposition of this material are very few, resulting in limited applications of silica. This work refers to the purification of silica from quartz sand originated from Sukabumi, Indonesia to obtain high-purity silica, which can be applied as important raw materials for special purposes. The aim of our research is to improve low-grade silica from quartz sand by removing impurities, especially aluminum and iron removal, using sulfuric acid leaching. In order to achieve the aim, the effect of reaction time and sulfuric acid concentration on the leaching process was investigated. The effectiveness of sulfuric acid for the impurities removal was observed. The chemical composition of the samples before and after leaching was studied using X-ray fluorescence. The mineralogical analysis of the starting materials and the products was conducted using X-ray diffraction. Microstructure analysis was performed using a scanning electron microscope, and EDS test was used to show the element composition at different points. The experimental results show that the optimum condition of the leaching process occurs at a reaction time of 5 hours with a sulfuric acid concentration of 10 N. The silica levels increase from 93.702 % to 96.438 %. Aluminum and iron impurities reduced from 4.691 % to 2.712 % and from 0.641 % to 0.094 %, respectively. At this optimum point, sulfuric acid is very effective to remove aluminum and iron impurities up to 42 % and 85 %, respectively. The results of this research can be a very significant opportunity to increase the value added of quartz sand from Sukabumi, which can enhance the quality of low-grade silica to provide better raw materials for glass industries.


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