Research on Solid Modeling and a Different Mode of Loading with Finite Element Analysis for Flat End Mill

2012 ◽  
Vol 500 ◽  
pp. 550-555
Author(s):  
Qing Shan Liu ◽  
Guang Yu Tan ◽  
Guang Jun Liu ◽  
Yan Li Su ◽  
Guang Hui Li
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Cutting Force ◽  
High Speed ◽  
Force Model ◽  
Shear Stresses ◽  
End Mill ◽  
Element Analysis ◽  
High Speed Cutting ◽  
Loading Mode

This work aims to investigate parameterized modeling and a different mode of loading with finite element analysis for flat end mill. A loading mode is chosen according to the cutting force model of overall end mills. Normal and shear stresses which calculate from the cutting force experiments are loaded on the rack face of flat end mill. The stress distribution of end mill in high-speed cutting is obtained by finite element analysis. It is shown that the maximum stress is located at major flank face near the tool tip, rather than the nose of tool and the chisel edge. It shows the tool breakage mechanism in the local region. In the end, we compared the finite element analysis results with the experiment ones. It indicates that the analysis results agree well with the experimental data. Therefore, the proposed loading mode is available.

Simulation of Finite Element Analysis for Cutting Force of High-Speed Dry Gear Milling by Flying Cutter

2011 ◽  
Vol 86 ◽  
pp. 100-103
Author(s):  
Qian Guo ◽  
Chao Lin ◽  
Wei Quan
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Comparative Analysis ◽  
Cutting Force ◽  
High Speed ◽  
Cutting Parameters ◽  
Force Model ◽  
Cutting Force Model ◽  
Element Analysis ◽  
Gear Hobbing

This paper makes the emulate experimental research of cutting force in high-speed dry gear milling by flying cutter with finite element analysis method by using the established cutting force model yet, makes the comparative analysis for the result of simulation experiment and theoretical calculation, verifies the correctness of cutting force model and calculation method, makes the comparative analysis for the influencing relations and changing laws of cutting force and cutting parameters and so many factors, and reveals the cutting mechanism of high-speed dry gear milling by flying cutter initially. By the research of this paper, it provides basic theory for subsequent cutting machine technology of high-speed dry gear hobbing, and establishes the theoretical basis for the spread and exploitation of this technology.

Static and Dynamic Force Analysis to Large-Scale Bed of Leather Cutting Machine Tool

2007 ◽  
Vol 353-358 ◽  
pp. 1927-1930
Author(s):  
Guo Shun Ji ◽  
Wen Wang ◽  
Yan Jun Huang ◽  
Zi Chen Chen
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Machine Tool ◽  
High Speed ◽  
The Body ◽  
Dynamic Force ◽  
Static Force ◽  
Force Analysis ◽  
Element Analysis ◽  
High Speed Cutting

The leather is cut by hand or by hand with some help of semiautomatic machine in general leather cutting technology. In order to enhance the cutting efficiency and quality, the machine tool to realize high speed automatic leather cutting was developed. The final goal of the design is to cut a piece of hide on a working table with cutting velocity 2 meters per second, the dimension of the machine tool is big. It is very difficult to design the frame of this machine tool to meet the performance index for high speed cutting, so the static and dynamic force analysis to the body of it was implemented. First, the digital model of the body of it was built with AutoCAD software, then, the digital model in IGES format was transmitted to the Ansys software and the finite element analysis to it were carried out. Because the static force and vibration from driving system have great influence on the deformation of this machine tool and this deformation will affect the cutting precision and the whole performance of it. So the static force analysis and modal analysis were carried out. Finally, the results of finite element analysis were discussed, corresponding modification to the design was proposed. The analysis results indicate the mechanical property of the body of the developed machine can meet the requirements for high speed cutting.

Study on Milling Process Based on Finite Element Analysis

2012 ◽  
Vol 468-471 ◽  
pp. 1322-1325
Author(s):  
Yong Liang Zhang ◽  
Rui Jie Wang ◽  
Hong Bin Liu ◽  
Mao Hua Du ◽  
Xiao Dong Xu
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
High Speed ◽  
Cutting Temperature ◽  
Milling Process ◽  
Cutting Process ◽  
Feed Speed ◽  
Element Analysis ◽  
High Speed Cutting ◽  
Deformation Force

The influence of negative chamfers of PCBN milling cutters on cutting process of high speed cutting is studied based on finite element analysis. The milling speed, axial cutting depth and feed speed are all set fixed, while the negative chamfer angle varies. Cutting tool stress, deformation force, and cutting temperature are obtained for cutting process under different negative chamfering Angle,thus providing basis for the selection of tool parameters in practical production.

Prediction of Shear Ram BOP Cutting Force via Finite Element Analysis

2019 ◽  
Author(s):  
Márcio Araújo ◽  
Valter E. Beal ◽  
Armando Sá Ribeiro Júnior ◽  
Luis Antônio Gonçalves Junior
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Cutting Force ◽  
Element Analysis

scholarly journals Fractographical Analysis and Biomechanical Considerations of a Tooth Restored With Intracanal Fiber Post: Report of the Fracture and Importance of the Fiber Arrangements

2016 ◽  
Vol 41 (5) ◽  
pp. E149-E158 ◽  
Author(s):  
VF Wandscher ◽  
CD Bergoli ◽  
IF Limberger ◽  
TP Cenci ◽  
P Baldissara ◽  
...  
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Glass Fiber ◽  
Shear Stresses ◽  
Fiber Post ◽  
Element Analysis ◽  
Parallel Fibers ◽  
Tooth Structure ◽  
Anterior Teeth ◽  
Compressive Stresses

SUMMARY Objective: This article aims to present a fractographic analysis of an anterior tooth restored with a glass fiber post with parallel fiber arrangement, taking into account force vectors, finite element analysis, and scanning electron microscopy (SEM). Methods: A patient presented at the Faculty of Dentistry (Federal University of Santa Maria, Brazil) with an endodontically treated tooth (ETT), a lateral incisor that had a restorable fracture. The treatment was performed, and the fractured piece was analyzed using stereomicroscopy, SEM, and finite element analysis. Results: The absence of remaining coronal tooth structure might have been the main factor for the clinical failure. We observed different stresses actuating in an ETT restored with a fiber post as well as their relationship with the ultimate fracture. Tensile, compression, and shear stresses presented at different levels inside the restored tooth. Tensile and compressive stresses acted together and were at a maximum in the outer portions and a minimum in the inner portions. In contrast, shear stresses acted concomitantly with tensile and compressive stresses. Shear was higher in the inner portions (center of the post), and lower in the outer portions. This was confirmed by finite element analysis. The SEM analysis showed tensile and compression areas in the fiber post (exposed fibers=tensile areas=lingual surface; nonexposed fibers=compression areas=buccal surface) and shear areas inside the post (scallops and hackle lines). Stereomicroscopic analysis showed brown stains in the crown/root interface, indicating the presence of microleakage (tensile area=lingual surface). Conclusion: We concluded that glass fiber posts with parallel fibers (0°), when restoring anterior teeth, present a greater fracture potential by shear stress because parallel fibers are not mechanically resistant to support oblique occlusal loads. Factors such as the presence of remaining coronal tooth structure and occlusal stability assist in the biomechanical equilibrium of stresses that act upon anterior teeth.

Finite-Element Analysis of the Magnetostatic Field of a Coaxial Magnetic Gear Device

2015 ◽  
Vol 764-765 ◽  
pp. 289-293
Author(s):  
Yi Chang Wu ◽  
Han Ting Hsu
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Magnetic Flux ◽  
High Speed ◽  
Field Analysis ◽  
Element Analysis ◽  
Magnetostatic Field ◽  
Speed Reduction ◽  
Dimensional Finite Element ◽  
Magnetic Gear

This paper presents the magnetostatic field analysis of a coaxial magnetic gear device proposed by Atallah and Howe. The structural configuration and speed reduction ratio of this magnetic gear device are introduced. The 2-dimensional finite-element analysis (2-D FEA), conducted by applying commercial FEA software Ansoft/Maxwell, is performed to evaluate the magnetostatic field distribution, especially for the magnetic flux densities within the outer air-gap. Once the number of steel pole-pieces equals the sum of the pole-pair numbers of the high-speed rotor and the low-speed rotor, the coaxial magnetic gear device possesses higher magnetic flux densities, thereby generating greater transmitted torque.

Failure analysis of simple overlap bonding joints and numerical investigation of the adhered tip geometry effect on the joint strength

2021 ◽  
Vol 63 (11) ◽  
pp. 1007-1011
Author(s):  
İsmail Saraç
Keyword(s):  
Finite Element Analysis ◽  
Experimental Study ◽  
Finite Element ◽  
Reference Model ◽  
Lap Joints ◽  
Shear Stresses ◽  
Element Analysis ◽  
Single Lap Joints ◽  
Failure Loads ◽  
Previous Experimental Study

Abstract This study was carried out in two stages. In the first step, a numerical study was performed to verify the previous experimental study. In accordance with the previous experimental study data, single lap joints models were created using the ANSYS finite element analysis program. Then, nonlinear stress and failure analyses were performed by applying the failure loads obtained in the experimental study. The maximum stress theory was used to find finite element failure loads of the single lap joints models. As a result of the finite element analysis, an approximate 80 % agreement was found between experimental and numerical results. In the second step of the study, in order to increase the bond strength, different overlap end geometry models were produced and peel and shear stresses in the adhesive layer were compared according to the reference model. As a result of the analyses, significant strength increases were calculated according to the reference model. The strength increase in model 3 and model 5 was found to be 80 % and 67 %, respectively, relative to the reference model.

Mechanical and Optimization Analyses for Novel Wound Composite Axial Impeller

2009 ◽  
Author(s):  
Jifeng Wang ◽  
Qubo Li ◽  
Norbert Mu¨ller
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
High Speed ◽  
High Performance ◽  
Low Cost ◽  
Three Dimensional ◽  
Von Mises Stress ◽  
Loading Conditions ◽  
Element Analysis ◽  
Wound Composite

A mechanical and optimal analyses procedure is developed to assess the stresses and deformations of Novel Wound Composite Axial-Impeller under loading conditions particular to centrifuge. This procedure is based on an analytical method and Finite Element Analysis (FEA, commercial software ANSYS) results. A low-cost, light-weight, high-performance, composite turbomachinery impeller from differently designed patterns will be evaluated. Such impellers can economically enable refrigeration plants using water as a refrigerant (R718). To create different complex patterns of impellers, MATLAB is used for creating the geometry of impellers, and CAD software UG is used to build three-dimensional impeller models. Available loading conditions are: radial body force due to high speed rotation about the cylindrical axis and fluid forces on each blade. Two-dimensional plane stress and three-dimensional stress finite element analysis are carried out using ANSYS to validate these analytical mechanical equations. The von Mises stress is investigated, and maximum stress and Tsai-Wu failure criteria are applied for composite material failure, and they generally show good agreement.

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