Optimization Design of Cold Upsetting Process in Bearings Steel Ball Based on DEFROM

2012 ◽  
Vol 538-541 ◽  
pp. 2759-2766
Author(s):  
Cai An Fu ◽  
Meng Tong ◽  
Xian Wang
Keyword(s):  
Process Parameters ◽  
Optimization Design ◽  
Simulation Analysis ◽  
Orthogonal Test ◽  
Process Time ◽  
Optimum Process ◽  
Ratio Increase ◽  
Cold Upsetting ◽  
Utilization Ratio ◽  
Material Utilization

Abstract.Now the largeness of circumferential belt and 2 poles in ball billet after cold upsetting process and the consequently low material utilization ratio increase the following process time and cause a great waste. In order to obtain low allowance of ball billet, high material utilization ratio and productivity, through the research of the cold upsetting process, evaluating indicator including plumpness, roundness, cold upsetting force and volume was established, orthogonal test was designed. By the Deform simulation analysis the optimum process parameters was obtained. The results show that the optimized cold upsetting force is reduced by 35%. So the optimized process parameters has a great application value.

Optimization of Molding Process Parameters for Steel Ball Billet

2011 ◽  
Vol 308-310 ◽  
pp. 1054-1061
Author(s):  
Cai An Fu ◽  
Jun Jian Ye
Keyword(s):  
Process Parameters ◽  
Simulation Analysis ◽  
Large Degree ◽  
Orthogonal Test ◽  
Steel Ball ◽  
Molding Process ◽  
Cold Upsetting ◽  
Evaluation Standards ◽  
Original Process ◽  
Primary Selection

Such evaluation standards as plumpness, roundness, force of cold upsetting, and the volume are made through the research on cold upsetting steel ball. Through a designed orthogonal test and the DEFORM simulation analysis, the process of ball billet is explained reasonably after primary selection and screening. Thus through comparison, it is seen that the original process is improved to a large degree.

Experimental Studies on Enriching Vanadium from Vanadium Tailings Carbon-Containing Pellets by EAF Melting

2012 ◽  
Vol 217-219 ◽  
pp. 776-779
Author(s):  
En Hui Wu ◽  
Shao Li Yang ◽  
Ping Huang ◽  
Jing Hou
Keyword(s):  
Process Parameters ◽  
Experimental Studies ◽  
Electric Arc ◽  
Orthogonal Test ◽  
Optimum Process ◽  
Process Conditions ◽  
Arc Furnace ◽  
Smelting Reduction ◽  
Experimental Scheme ◽  
Roasting Time

The process of smelting reduction by electric arc furnace was adopted to enriching vanadium to iron from vandium tailings,study the effect of vanadium recovery in the carbon-bearing pellet with different coal ratio、alkalinity and smelting time.Design experimental scheme using orthogonal test principle and experimental results was systematically analysed by the comprehensive methods of intuitive analysis and the optimum process parameters were determined. The optimized process conditions are obtained by one-factor at a time tests for recovery vanadium from vanadium tailings as follows: coal ratio of 12%, alkalinity of 1.5, roasting time of 15min.

scholarly journals Optimization design of scraper angle based on orthogonal test

2018 ◽  
Vol 175 ◽  
pp. 02005
Author(s):  
Can Wang ◽  
Yuanbin Fang ◽  
Song Huang ◽  
Guizhi Zhang ◽  
Qingyu Meng ◽  
...  
Keyword(s):  
Optimization Design ◽  
Impact Force ◽  
Simulation Analysis ◽  
Element Model ◽  
Orthogonal Test ◽  
Average Force ◽  
Evaluation Indexes ◽  
Simulation Results ◽  
Back Angle ◽  
The Impact

The scraper angle of milling machine has a direct effect on the milling efficiency. This research establishes the finite element model of scraper, and designs the cutting front angle and the cutting back angle as factor, impact force and the average force for orthogonal test of evaluation indexes. Through simulation analysis, the force is obtained at the different level. At the same time, the simulation results are verified by experiments. The results show that the simulation results of contact force in the X direction are close to the measured results, and prove the accuracy of the simulation results. The optimized scraper is that the cutting angle is 5.5°, and the cutting back angle is 9°. The impact force is minimum, and the resultant of average force and impact force is minimum. The optimization of scraper angle can effectively reduce the impact force and the average force, which provides guidance for the improvement of scraper.

Application of Taguchi Method for Determining Optimum Process Parameters of PMEDM with SiC Powder Suspended in Dielectric

2013 ◽  
Vol 1 (3) ◽  
pp. 37-42
Author(s):  
Deepak Rajendra Unune ◽  
◽  
Amit Aherwar ◽  
B.P. Pathri ◽  
Jai Kishan ◽  
...  
Keyword(s):  
Taguchi Method ◽  
Process Parameters ◽  
Optimum Process

Optimization of Process Parameters for Production of Pectinase using Bacillus Subtilis MF447840.1

2019 ◽  
Vol 13 (1) ◽  
pp. 69-73 ◽  
Author(s):  
Ram Balak Mahto ◽  
Mukesh Yadav ◽  
Soumya Sasmal ◽  
Biswnath Bhunia
Keyword(s):  
Bacillus Subtilis ◽  
Process Parameters ◽  
Volume Ratio ◽  
Optimum Process ◽  
Agitation Rate ◽  
Fermentation Condition ◽  
Optimization Of Process Parameters ◽  
Food And Beverage ◽  
Pectinase Production ◽  
Sterile Product

Background: Pectinase enzyme has immense industrial prospects in the food and beverage industries. </P><P> Objective: In our investigation, we find out the optimum process parameters suitable for better pectinase generation by Bacillus subtilis MF447840.1 using submerged fermentation. </P><P> Method: 2% (OD600 nm = 0.2) of pure Bacillus subtilis MF447840.1 bacterial culture was inoculated in sterile product production media. The production media components used for this study were 1 g/l of pectin, 2 g/l of (NH4)2SO4, 1 g/l of NaCl, 0.25 g/l of K2HPO4, 0.25 g/l of KH2PO4 and 1 g/l of MgSO4 for pectinase generation. We reviewed all recent patents on pectinase production and utilization. The various process parameters were observed by changing one variable time method. </P><P> Results: The optimum fermentation condition of different parameters was noticed to be 5% inoculums, 25% volume ratio, temperature (37°C), pH (7.4) and agitation rate (120 rpm) following 4 days incubation. </P><P> Conclusion: Maximum pectinase generation was noticed as 345 ± 12.35 U following 4 days incubation.

scholarly journals Research and Test of Three-Pulley Noncircular Synchronous Pulley Transmission Mechanism with Minimum Slack

2021 ◽  
Vol 34 (1) ◽  
Author(s):  
Jianneng Chen ◽  
Xincheng Sun ◽  
Chuanyu Wu ◽  
Dadu Xiao ◽  
Jun Ye
Keyword(s):  
Optimization Design ◽  
Simulation Analysis ◽  
Transmission Mechanism ◽  
Driving Mechanism ◽  
Belt Drive ◽  
Drive Mechanism ◽  
Automatic Optimization ◽  
Pitch Curve ◽  
Synchronous Belt Drive ◽  
Belt Transmission

AbstractThe noncircular synchronous belt drive mechanism has demonstrated certain achievements and has been used in special fields. Research regarding noncircular synchronous belt drive mechanisms has focused on optimization design and kinematic analysis in China, whereas two pulley noncircular synchronous belt transmissions have been developed overseas. However, owing to the noncircular characteristics of the belt pulley, the real-time variation in the belt length slack during the transmission of the noncircular synchronous belt is significant, resulting in high probabilities of skipping and vibration. In this study, a noncircular tensioning pulley is added to create a stable three-pulley noncircular synchronous belt driving mechanism and a good synchronous belt tensioning, with no skipping; hence, the non-uniform output characteristic of the driven pulley is consistent with the theoretical value. In the circular noncircular noncircular three-pulley noncircular synchronous belt mechanism, the pitch curve of the driving synchronous belt pulley is circular, whereas those of the driven synchronous belt and tensioning pulleys are noncircular. To minimize the slack of the belt length of the synchronous belt and the constraint of the concavity and circumference of the tensioning pulley, an automatic optimization model of the tensioning pulley pitch curve is established. The motion simulation, analysis, and optimization code for a three-belt-pulley noncircular synchronous belt drive mechanism is written, and the variation in belt length slack under different speed ratios is analyzed based on several examples. The testbed for a circular–noncircular–noncircular three-pulley noncircular synchronous belt transmission mechanism is developed. The test shows that the three-pulley noncircular synchronous belt drives well. This study proposes an automatic optimization algorithm for the tensioning pulley pitch curve of a noncircular synchronous belt transmission mechanism; it yields a stable transmission of the noncircular synchronous belt transmission mechanism as well as non-uniform output characteristics.

scholarly journals Optimizing Laser Powder Bed Fusion Parameters for IN-738LC by Response Surface Method

Materials ◽  
2020 ◽  
Vol 13 (21) ◽  
pp. 4879
Author(s):  
Mireia Vilanova ◽  
Rubén Escribano-García ◽  
Teresa Guraya ◽  
Maria San Sebastian
Keyword(s):  
Response Surface ◽  
Response Surface Method ◽  
Process Parameters ◽  
Crack Density ◽  
Processing Parameters ◽  
Optimum Process ◽  
Powder Bed Fusion ◽  
Laser Powder Bed Fusion ◽  
Powder Bed ◽  
Surface Method

A method to find the optimum process parameters for manufacturing nickel-based superalloy Inconel 738LC by laser powder bed fusion (LPBF) technology is presented. This material is known to form cracks during its processing by LPBF technology; thus, process parameters have to be optimized to get a high quality product. In this work, the objective of the optimization was to obtain samples with fewer pores and cracks. A design of experiments (DoE) technique was implemented to define the reduced set of samples. Each sample was manufactured by LPBF with a specific combination of laser power, laser scan speed, hatch distance and scan strategy parameters. Using the porosity and crack density results obtained from the DoE samples, quadratic models were fitted, which allowed identifying the optimal working point by applying the response surface method (RSM). Finally, five samples with the predicted optimal processing parameters were fabricated. The examination of these samples showed that it was possible to manufacture IN738LC samples free of cracks and with a porosity percentage below 0.1%. Therefore, it was demonstrated that RSM is suitable for obtaining optimum process parameters for IN738LC alloy manufacturing by LPBF technology.

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