Optimization of stamping process parameters based on orthogonal test and intelligent algorithm

2020 ◽  
Author(s):  
Gai Yan ◽  
Yanping Zheng ◽  
Lieliang Wang ◽  
Zhaoming Huang
Keyword(s):  
Process Parameters ◽  
Orthogonal Test ◽  
Intelligent Algorithm ◽  
Stamping Process

scholarly journals Numerical investigation of key stamping process parameters influencing tool life and wear

2018 ◽  
Vol 15 ◽  
pp. 427-435 ◽  
Author(s):  
Shiva Shankar Mangalore Babu ◽  
Stuart Berry ◽  
Michael Ward ◽  
Michal Krzyzanowski
Keyword(s):  
Numerical Investigation ◽  
Tool Life ◽  
Process Parameters ◽  
Stamping Process

Application of Orthogonal Test in Numerical Simulation of Glass Lens Molding

2012 ◽  
Vol 497 ◽  
pp. 245-249
Author(s):  
Dao Cheng Zhang ◽  
Ke Jun Zhu ◽  
Yong Jian Zhu ◽  
Shao Hui Yin ◽  
Jian Wu Yu
Keyword(s):  
Process Parameters ◽  
Orthogonal Experiment ◽  
Fem Simulation ◽  
Orthogonal Test ◽  
Test Method ◽  
Testing Time ◽  
Molding Process ◽  
Glass Lens ◽  
Lens Molding ◽  
Process Factors

Glass lens molding is a high-volume fabrication method for producing optical components. In this paper, combined with the orthogonal test method and finite element method (FEM) simulation, the coupled thermo-mechanical analysis was carried out to analyze the key process factors. In order to reduce the testing time, an orthogonal test with three sets of level factors and three parameters is conducted to obtain the optimal molding process parameters. The result shows that the most significant parameter is molding velocity, the other effect parameters are molding temperature and friction coefficient. According to the previous analysis of orthogonal experiment, it is shown that the best optimal finishing process parameters were A2B1C1.

scholarly journals Optimization of Process Parameters for Vertical-Faced Polypropylene Bottle Injection Molding

2018 ◽  
Vol 2018 ◽  
pp. 1-9 ◽  
Author(s):  
Youmin Wang ◽  
Zhichao Yan ◽  
Xuejun Shan
Keyword(s):  
Injection Molding ◽  
Process Parameters ◽  
Dwell Time ◽  
Optimization Problem ◽  
Injection Pressure ◽  
Mold Temperature ◽  
Orthogonal Test ◽  
Injection Molding Process ◽  
Injection Time ◽  
Melt Temperature

In order to obtain the optimal combination of process parameters for vertical-faced polypropylene bottle injection molding, with UG, the model of the bottle was drawn, and then, one module and sixteen-cavity injection molding system was established and analyzed using Moldflow. For filling and maintaining pressure during the process of infusion bottle injection molding, the orthogonal test table L25 (56) using CAE was designed for injection molding of the bottle, with six parameters such as melt temperature, mold temperature, injection pressure, injection time, dwell pressure, and dwell time as orthogonal test factors. By finding the best combination of process parameters, the orthogonal experiment was completed, the results were analyzed by range analysis, and the order of influence of each process parameter on each direction of optimization was obtained. The prediction dates of the infusion bottle were gained under various parameters, a comprehensive quality evaluation index of the bottle was formulated, and the multiobjective optimization problem of injection molding process was transformed into a single-objective optimization problem by the integrated weighted score method. The bottle parameters were optimized by analyzing the range date of the weighted scoring method, and the best parameter combination such as melt temperature 200°C, mold temperature 80°C, injection pressure 40 MPa, injection time 2.1 S, dwell pressure 40 MPa, and dwell time 40 S was gained.

Optimization for Stamping Process Parameters of Front Fender Based on Numerical Simulation Technology

2010 ◽  
Vol 102-104 ◽  
pp. 232-236 ◽  
Author(s):  
Zhi Feng Liu ◽  
Qi Zhang ◽  
Wen Tong Yang ◽  
Jian Hua Wang ◽  
Yong Sheng Zhao
Keyword(s):  
Numerical Simulation ◽  
Sheet Metal ◽  
Process Parameters ◽  
Sheet Metal Forming ◽  
Metal Forming ◽  
Simulation Analysis ◽  
Explicit Method ◽  
Simulation Technology ◽  
Stamping Process ◽  
Automotive Panel

According to the characteristic which is more and difficult to determine about the automotive panel forming factors, based on the dynamic explicit method, taking the typical automobile front fender for example, do the simulation analysis by using of DYNAFORM. On the premise of taking springback factors into account, analog the best stamping process parameters has been optimized from the analysis results after simulation such as sheet metal forming limited drawing(FLD)and sheet metal thinning drawing.

Optimization Design of Cold Upsetting Process in Bearings Steel Ball Based on DEFROM

2012 ◽  
Vol 538-541 ◽  
pp. 2759-2766
Author(s):  
Cai An Fu ◽  
Meng Tong ◽  
Xian Wang
Keyword(s):  
Process Parameters ◽  
Optimization Design ◽  
Simulation Analysis ◽  
Orthogonal Test ◽  
Process Time ◽  
Optimum Process ◽  
Ratio Increase ◽  
Cold Upsetting ◽  
Utilization Ratio ◽  
Material Utilization

Abstract.Now the largeness of circumferential belt and 2 poles in ball billet after cold upsetting process and the consequently low material utilization ratio increase the following process time and cause a great waste. In order to obtain low allowance of ball billet, high material utilization ratio and productivity, through the research of the cold upsetting process, evaluating indicator including plumpness, roundness, cold upsetting force and volume was established, orthogonal test was designed. By the Deform simulation analysis the optimum process parameters was obtained. The results show that the optimized cold upsetting force is reduced by 35%. So the optimized process parameters has a great application value.

scholarly journals Influence of process parameters on deep drawing of 2060 Al–Li alloy under hot stamping process

2020 ◽  
Vol 3 (1) ◽  
pp. 36-42
Author(s):  
Xiaoming Yang ◽  
Baoyu Wang ◽  
Jing Zhou ◽  
Liming Dang ◽  
Wenchao Xiao ◽  
...  
Keyword(s):  
Process Parameters ◽  
Deep Drawing ◽  
Hot Stamping ◽  
Influence Of Process Parameters ◽  
Stamping Process

Optimization of Screw Rolling Ball Process Parameters Based on Orthogonal Test

2012 ◽  
Vol 201-202 ◽  
pp. 1190-1193 ◽  
Author(s):  
Xiao Zhong Ren ◽  
Yong Qing Liu ◽  
Yu Rong Jin
Keyword(s):  
Comparative Study ◽  
Process Parameters ◽  
Orthogonal Test ◽  
Rolling Temperature ◽  
Optimal Combination ◽  
Screw Rolling ◽  
Specific Measure ◽  
Rolling Ball ◽  
Related Process

The selection and optimization of screw rolling ball process parameters were analyzed and discussed. The inner stress of ball is the major factor that affects the ball quality during screw rolling of ball. The inner stress is apt to be affected by other related process parameters. In practical, there is no specific measure to determine the parameters. In view of this situation, the influences of roller obliquity, rolling temperature, speed of roller and the outlet distance between guide boards and other parameters on the inner stress of ball were analyzed respectively through orthogonal test. The optimal combination of parameters was found through comparative study on several parameter combinations.

scholarly journals Parameter Study of the High Temperature MOCVD Numerical Model for AlN Growth Using Orthogonal Test Design

2021 ◽  
Author(s):  
jiadai an ◽  
xianying dai ◽  
lansheng feng ◽  
jieming zheng
Keyword(s):  
High Temperature ◽  
Numerical Model ◽  
Process Parameters ◽  
Cfd Simulation ◽  
Orthogonal Test ◽  
Test Design ◽  
Operating Pressure ◽  
Mocvd Reactor ◽  
Aln Film ◽  
Orthogonal Test Design

Abstract We investigated the process parameters of the high temperature MOCVD (HT-MOCVD) numerical model for the AlN growth based on CFD simulation using orthogonal test design. It is believed that high temperature growth condition is favorable for improving efficiency and crystallization quality for AlN film, while the flow field in the HT-MOCVD reactor is closely related to the process parameters, which will affect the uniformity of the film. An independently developed conceptual HT-MOCVD reactor was established for the AlN growth to carry out the CFD simulation. To evaluate the role of the parameters systematically and efficiently on the growth uniformity, the process parameters based on CFD simulation were analyzed using orthogonal test design. The advantages of the range, matrix and variance methods were considered and the results were analyzed comprehensively and the optimal process parameters were obtained as follows, susceptor rotational speed 400 rpm, operating pressure 40 Torr, gas flow rate 50 slm, substrate temperature 1550 K.

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