Research of Element Segregation to Large Wheel Hub Hardness and Mechanical Properties

2013 ◽  
Vol 711 ◽  
pp. 262-266 ◽  
Author(s):  
Fan Sheng Meng ◽  
Hao Nian Min ◽  
Wei Wen Zhang ◽  
Wen Zhang ◽  
Ming Shao

This paper focused on the Cu alloy elements macro segregation of large squeeze casting wheel hub, analysed element segregation on the wheel axle, wheel arm and wheel rim. Three positions on the hardness and mechanical properties were tested, researched the influence of element segregation on the hardness and mechanical properties.

2014 ◽  
Vol 788 ◽  
pp. 187-192 ◽  
Author(s):  
Lei Lu ◽  
Da Tong Zhang ◽  
Yuan Yuan Li

The effects of heat treatment on the microstructures and mechanical properties of a squeeze-casted Al-6.8%Zn-2.7%Mg-2.0%Cu alloy were studied by optical microscopy (OM), scanning electron microscopy (SEM) and X-ray diffraction (XRD). It is found that squeeze casting can refine the microstructure of the alloy markedly accelerates the diffusion process of solute atoms during solution heat treatment. After solution heat treatment at 470°C for 10h and artificial aging at 130°C for 24h, the tensile strength and the elongation of the squeeze-casted alloy reach 590MPa and 5.0%, respectively, which are almost equal to those of the wrought alloy, and are significantly higher than those of the gravity-casted alloy (435MPa and 1.3%). Based on the experimental results, the mechanism of microstructural evolution and the effect of squeeze casting on the kinetics of solute diffusion and aging precipitation of the squeeze-casted Al-Zn-Mg-Cu alloy were discussed.


2018 ◽  
Vol 1 (1) ◽  
pp. 77-90
Author(s):  
Walaa Abdelaziem ◽  
Atef Hamada ◽  
Mohsen A. Hassan

Severe plastic deformation is an effective method for improving the mechanical properties of metallic alloys through promoting the grain structure. In the present work, simple cyclic extrusion compression technique (SCEC) has been developed for producing a fine structure of cast Al-1 wt. % Cu alloy and consequently enhancing the mechanical properties of the studied alloy. It was found that the grain structure was significantly reduced from 1500 µm to 100 µm after two passes of cyclic extrusion. The ultimate tensile strength and elongation to failure of the as-cast alloy were 110 MPa and 12 %, respectively. However, the corresponding mechanical properties of the two pass CEC deformed alloy are 275 MPa and 35%, respectively. These findings ensure that a significant improvement in the grain structure has been achieved. Also, cyclic extrusion deformation increased the surface hardness of the alloy by 49 % after two passes. FE-simulation model was adopted to simulate the deformation behavior of the material during the cyclic extrusion process using DEFORMTM-3D Ver11.0. The FE-results revealed that SCEC technique was able to impose severe plastic strains with the number of passes. The model was able to predict the damage, punch load, back pressure, and deformation behavior.


2021 ◽  
Vol 1121 (1) ◽  
pp. 012009
Author(s):  
S Lee ◽  
R Muchime ◽  
R Matsumoto ◽  
H Utsunomiya

2016 ◽  
Vol 879 ◽  
pp. 530-535
Author(s):  
Xiao Gang Fang ◽  
Shu Sen Wu ◽  
Shu Lin Lü

Mg-Zn-Y alloys containing a thermally stable icosahedral quasicrystal phase (I-phase) will have wide application future on condition that primary α-Mg dendrite and the I-phase can be refined during the casting process. In this research, the microstructure and mechanical properties of the rheo-squeeze casting (RSC) Mg-6Zn-1.4Y alloys have been investigated. The Mg alloy melt was exposed to ultrasonic vibration (USV) with different acoustic power densities from 0 W/mL to 9 W/mL, and then the slurry was formed by squeeze casting. The results show that good semi-solid slurry with fine and spherical α-Mg particles could be obtained with the acoustic power density of 6 W/mL, and the average grain size and shape factor of primary α-Mg were 32 μm and 0.76, respectively. Meanwhile the coarse eutectic I-phase (Mg3Zn6Y) was refined obviously and dispersed uniformly. Compared with the samples without USV, the tensile strength and elongation of the RSC casting samples with 6 W/mL acoustic power density were elevated by 10.6% and 55.5%, respectively.


2016 ◽  
Vol 850 ◽  
pp. 671-678
Author(s):  
Jian Wei Niu ◽  
Lie Jun Li ◽  
Hai Jun Liu ◽  
Ji Xiang Gao ◽  
Chuan Dong Ren

The inoculation and fading behavior of Sr-modified aluminum alloy A356. 2 were studied for air bag bracket produced by squeeze casting. The effects of Sr, P, B contents and casting temperature on the microstructure and eutectic silicon morphology in different periods of inoculation were investigated by SEM and direct-reading Spectrometer. The influence of inoculation fading rate and addition of Sr on the casting mechanical properties and hydrogen absorption was studied. The experimental results showed that the inoculation process was completed in 1 h, and the eutectic silicon morphology can be maintained in almost subsequent 40 h after the addition of Sr. The fading rate decreased appreciably with the increase of casing temperature, P and B contents. The deleterious effect of the inoculation fading of Sr on the casting mechanical property can be compensated by the squeeze casting.


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