Static Analysis and Dynamic Analysis of CNC Machine Center Based on ANSYS

2013 ◽  
Vol 816-817 ◽  
pp. 951-956
Author(s):  
Xiao Chen Pang ◽  
Hong Guo
Keyword(s):  
Machine Tool ◽  
Theoretical Basis ◽  
Static Characteristic ◽  
Cnc Machine ◽  
Analysis Software ◽  
Static And Dynamic Characteristics ◽  
Machine Center ◽  
Design And Optimization ◽  
Final Performance ◽  
Important Index

The static characteristic and dynamic characteristic of machine tool is one of the most important factors that affect the performance of machine tool, and it will affect the manufacturing final performance of the machine tool, and it is also an important index to evaluate the machine tool of high performances. Based on finite element structure analysis software ANSYS, the analyses of static and dynamic characteristics of VDL-1000 were conducted. The influencing factors to working accuracy were pointed out and a way was proposed to improve the structure of the machine center. All these can provide an important theoretical basis for the design and optimization of the machine center.

Analysis and Optimization of the Static and Dynamic Characteristics of Head Frame

2011 ◽  
Vol 418-420 ◽  
pp. 2055-2059 ◽  
Author(s):  
Yu Lin Wang ◽  
Na Jin ◽  
Kai Liao ◽  
Rui Jin Guo ◽  
Hu Tian Feng
Keyword(s):  
Machine Tool ◽  
Dynamic Characteristics ◽  
Maximum Stress ◽  
Dynamic Performance ◽  
Mode Shapes ◽  
Cnc Machine ◽  
Static And Dynamic Characteristics ◽  
Maximum Deformation ◽  
Improvement Measures ◽  
Optimal Measure

The head frame is a key component which plays a supportive and accommodative role in the spindle system of CNC machine tool. Improving the static and dynamic characteristics has profound significance to the development of machine tool and product performance. The simplified finite element modal is established with ANSYS to carry out the static and modal analysis. The results showed that the maximum deformation of the head frame was 0.0066mm, the maximum stress was 3.94Mpa, the deformation of most region was no more than 0.0007mm, which all verified that the head frame had a good stiffness and deforming resistance; several improvement measures for dynamic performance were also proposed by analyzing the mode shapes, and the 1st order natural frequency increased 7.33% while the head frame mass only increased 1.58% applying the optimal measure, which improved the dynamic characteristics of the head frame effectively.

scholarly journals Design and Analysis of a 5-Axis Gantry CNC Machine Tool

2020 ◽  
Vol 318 ◽  
pp. 01019
Author(s):  
Esra Yuksel ◽  
Emre Özlü ◽  
Ahmet Oral ◽  
Fulya Tosun ◽  
Osman Fatih İğrek ◽  
...  
Keyword(s):  
Machine Tool ◽  
Structural Dynamics ◽  
Critical Points ◽  
Fe Analysis ◽  
Cnc Machine Tool ◽  
Heavy Duty ◽  
Cnc Machine ◽  
Velocity Measurements ◽  
Final Performance ◽  
Measurement Results

In this study, design and analysis of a gantry-type 5-axis CNC machine tool is presented with experimental results on a manufactured prototype. Critical points in the design of a large-scaled and heavy-duty machine tool is discussed. Moreover, FE analysis results is also presented with detailed discussion. The measurement results on structural dynamics is shown together with the FE results. Furthermore, the final performance of the machine tool is demonstrated thorough position and velocity measurements of the axes.

Geometric Error Modeling and Sensitivity Analysis of Single-Axis Assembly in Three-Axis Vertical Machine Center Based on Jacobian-Torsor Model

2017 ◽  
Vol 4 (3) ◽  
Author(s):  
Du Zhengchun ◽  
Wu Jian ◽  
Yang Jianguo
Keyword(s):  
Sensitivity Analysis ◽  
Machine Tool ◽  
Geometric Error ◽  
Error Modeling ◽  
Numerical Control ◽  
Cnc Machine Tool ◽  
Cnc Machine ◽  
Machine Center ◽  
Mechanical Parts ◽  
Final Error

The influence of component errors on the final error is a key point of error modeling of computer numerical control (CNC) machine tool. Nevertheless, the mechanism by which the errors in mechanical parts accumulate to result in the component errors and then impact the final error of CNC machine tool has not been identified; the identification of this mechanism is highly relevant to precision design of CNC machine. In this study, the error modeling based on the Jacobian-torsor theory is applied to determine how the fundamental errors in mechanical parts influence and accumulate to the comprehensive error of single-axis assembly. First, a brief introduction of the Jacobian-torsor theory is provided. Next, the Jacobian-torsor model is applied to the error modeling of a single-axis assembly in a three-axis machine center. Furthermore, the comprehensive errors of the single-axis assembly are evaluated by Monte Carlo simulation based on the synthesized error model. The accuracy and efficiency of the Jacobian-torsor model are verified through a comparison between the simulation results and the measured data from a batch of similar vertical machine centers. Based on the Jacobian-torsor model, the application of quantitative sensitivity analysis of single-axis assembly is investigated, along with the analysis of key error sources to the synthetical error ranges of the single-axis assembly. This model provides a comprehensive method to identify the key error source of the single-axis assembly and has the potential to enhance the tolerance/error allocation of the single axis and the whole machine tool.

Characteristic Analysis and Optimization of CNC Machine Tool Spindle Based on Finite Element Method

2012 ◽  
Vol 507 ◽  
pp. 217-221 ◽  
Author(s):  
Zhong Qi Sheng ◽  
Sheng Li Dai ◽  
Yu Chang Liu ◽  
Hua Tao Fan
Keyword(s):  
Finite Element ◽  
Machine Tool ◽  
Dynamic Characteristics ◽  
High Speed ◽  
Cnc Machine Tool ◽  
Cnc Machine ◽  
Characteristic Analysis ◽  
Element Analysis ◽  
Static And Dynamic Characteristics ◽  
Machine Tool Spindle

Relying on HTC3250µn and HTC2550hs high-speed precision CNC turning center, this paper analyzes the static and dynamic characteristics of CNC machine tool spindle with finite element analysis software. Based on the results and using ANSYS software, this paper considers the volume and amplitude of vibration model as the objective function to optimize the size of the spindle. According to the optimized size of spindle, this paper analyzes the static and dynamic characteristics of the CNC machine tool spindle again and concludes the optimization results.

Researches Regarding the Use of Fuzzy Controllers within CNC Feed Drives

2015 ◽  
Vol 772 ◽  
pp. 229-234
Author(s):  
Radu Eugen Breaz ◽  
Octavian Bologa
Keyword(s):  
Machine Tool ◽  
Fuzzy Controller ◽  
Cnc Machine Tool ◽  
Cnc Machine ◽  
Fuzzy Controllers ◽  
Feed Drive ◽  
Feed Drives ◽  
Simulation Based ◽  
Position Controller ◽  
Dc Servomotor

This paper presents some simulation based upon a dynamic model of a feed-drive within the structure of a CNC machine tool. A DC servomotor was considered as actuation device for the feed drive. For a given set of parameters for the position controller, two fuzzy types of fuzzy controllers were tested by means of simulation. The first fuzzy controller was a proportional one, with one input and one output, while the second one was a two variables one, with two inputs and one outputp.

Application of Ubiquitous Sensor Network in Collection and Analysis of CNC Machine Tool Processing Status Information

2010 ◽  
Vol 455 ◽  
pp. 621-624
Author(s):  
X. Li ◽  
Y.Y. Yu
Keyword(s):  
Machine Tool ◽  
Sensor Network ◽  
Machine Tools ◽  
Thermal Error ◽  
Development Trend ◽  
Cnc Machine Tools ◽  
Cnc Machine Tool ◽  
Cnc Machine ◽  
Status Information ◽  
The Development Trend

Because of the practical requirement of real-time collection and analysis of CNC machine tool processing status information, we discuss the necessity and feasibility of applying ubiquitous sensor network(USN) in CNC machine tools by analyzing the characteristics of ubiquitous sensor network and the development trend of CNC machine tools, and application of machine tool thermal error compensation based on USN is presented.

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