Tribological Charecterization of Carbon Epoxy Composite Materials with Particulate Silane Treated SiC Fillers

2014 ◽  
Vol 984-985 ◽  
pp. 331-335
Author(s):  
J.R. Prabhu Stalin ◽  
I. Jenish ◽  
S. Indran

The polymeric matrix Composite Materials is widely used for automotive and aeronautical industry applications due to its superior properties. The tribological properties of the Carbon Epoxy Composites with 5% of silane treated SiC and 10% of silane treated SiC which were added separately and it has been investigated experimentally by the dry sliding wear test using the Pin-on-Disc type wear test rig. The main parameters Sliding Speed (S), Applied Load (L) and Sliding Distance (D) which were considered for the experimental investigation and evaluated the dry sliding wear characteristics of composites. Under increased levels of loads and sliding velocity conditions higher wear loss was noted. The coefficient of friction values from the result shown that the increased value with addition in load and also sliding velocity. It results was compared that the Carbon Epoxy Composites containing ST - SiC Fillers having lower Coefficient of Friction than plain Carbon Epoxy Composites. From the observations maximum wear resistance were found and discussed.

2021 ◽  
Vol 9 ◽  
Author(s):  
R. Kousik Kumaar ◽  
◽  
K. Somasundara Vinoth ◽  
Kavitha M ◽  
◽  
...  

This article aims in exploring the dry sliding wear performances on the aluminum (AA7075) metal matrix composites reinforced with molybdenum disulphide which is a solid lubricant using response surface methodology (RSM). Specific Wear Rate (SWR) for the AA7075 pure alloy, AA7075+2wt% molybdenum disulphide and AA7075+4wt% molybdenum disulphide were measured according to ASTM G99 standards in pin-on-disc apparatus. Design of experiments was selected with changed parameters like the varying percentage of molybdenum disulphide (%), applied load (N), and sliding velocity (m/s) based on Central Composite Design in response surface methodology considering them as continuous factors. Experiments for the specific wear rate of pure alloy and the composites were conducted. The volume loss was measured using the pin-on-disc apparatus from which the specific wear rate value was calculated. The obtained results are analyzed and a mathematical model was formulated using the response surface methodology. The optimum level parameters for the specific wear rate has been identified and the results of the experiment specify that the sliding velocity and molybdenum disulphide percentage have a substantial role in controlling the wear behaviour of composites when compared with the other parameter. The optimum condition for the specific wear rate was identified and experimented with for studying the result.


2021 ◽  
pp. 2150106
Author(s):  
P. C. ELUMALAI ◽  
R. GANESH

In this work, the dry sliding wear behaviors of pure monolithic magnesium and magnesium–titanium dioxide (Mg–TiO2) composites were studied using pin-on-disc tribometer against an oil-hardened nonshrinking die steel (OHNS) counter-disc with a normal load of 0.5–2[Formula: see text]kg and a sliding velocity of 1.5–2.5[Formula: see text][Formula: see text] with the sliding distance and wear track diameter of 1500[Formula: see text]m and 90[Formula: see text]mm, respectively. The pin samples were characterized for their microstructural, nanomechanical and tribological properties such as wear rate, coefficient of friction and wear fractographs. Scanning electron microscopy (SEM) was used to analyze the worn-out surfaces of each pin sample in order to identify the different types of wear and wear mechanisms and the chemical constituents of each element were quantified by energy-dispersive spectroscopy. The influence of TiO2 reinforcements on the nanomechanical behavior was studied by nanoindentation technique. As compared with pure Mg, the nanoindentation strengths of Mg–1.5TiO2, Mg–2.5TiO2 and Mg–5TiO2 composites were found to increase by 11.9%, 22.2% and 35.8%, respectively, which was due to the addition of TiO2 particles and also due to the good bonding at the interface of TiO2 and magnesium particles. From the wear test results, a significant change in wear rate was observed with the change in normal load than that of sliding speed, whereas a significant change in coefficient of friction was noticed with the changes in both normal load and sliding velocity. The dominant wear mechanisms involved under the testing conditions were identified through plotting the contour maps and SEM fractographs. Also, from the fractographs it was noticed that delamination and plowing effect have been the significant wear mechanisms observed during low wear rate of samples, whereas melting, delamination and oxidation wear have been observed during high wear rate of pure Mg and its composites.


2012 ◽  
Vol 2012 ◽  
pp. 1-9 ◽  
Author(s):  
M. Sudheer ◽  
Ravikantha Prabhu ◽  
K. Raju ◽  
Thirumaleshwara Bhat

This study evaluates the influence of independent parameters such as sliding velocity (A), normal load (B), filler content (C), and sliding distance (D) on wear performance of potassium-titanate-whiskers (PTW) reinforced epoxy composites using a statistical approach. The PTW were reinforced in epoxy resin to prepare whisker reinforced composites of different compositions using vacuum-assisted casting technique. Dry sliding wear tests were conducted using a standard pin on disc test setup following a well planned experimental schedule based on Taguchi’s orthogonal arrays. With the signal-to-noise (S/N) ratio and analysis of variance (ANOVA) optimal combination of parameters to minimize the wear rate was determined. It was found that inclusion of PTW has greatly improved the wear resistance property of the composites. Normal load was found to be the most significant factor affecting the wear rate followed by (C), (D), and (A). Interaction effects of various control parameters were less significant on wear rate of composites.


2016 ◽  
Vol 23 (2) ◽  
pp. 217-226 ◽  
Author(s):  
Irullappasamy Sankar ◽  
Durairaj Ravindran

AbstractThis study focused on the dry sliding wear behavior of the natural fiber called borassus fruit fiber (Palmyra fruit fiber) reinforced polyester composite. Composites are molded with different fiber weight fractions. Composites are fabricated by using both the untreated and the mercerized fibers. Mercerizations of the fibers are done with 1 N solution. The structural properties like tensile, flexural, and impact strengths are experimented as per ASTM and reported. The dry sliding wear study was done using the Pin-on-Disc apparatus as per ASTM G99. In particular, more emphasis has been devoted for wear behaviors at different velocity conditions and loads. Based on the experimental data, the optimum sliding velocity and the corresponding load were suggested.


2018 ◽  
Vol 55 (5) ◽  
pp. 1545-1552
Author(s):  
C. R. Raghavendra ◽  
S. Basavarajappa ◽  
Irappa Sogalad

Author(s):  
A. Sánchez-Islas ◽  
J. Martínez-Trinidad ◽  
I. Campos-Silva ◽  
U. Figueroa-López ◽  
J. Martínez-Londoño ◽  
...  

2019 ◽  
Vol 895 ◽  
pp. 45-51
Author(s):  
M.J. Raghu ◽  
Govardhan Goud

Natural fibers are widely used for reinforcement in polymer composite materials and proved to be effectively replacing synthetic fiber reinforced polymer composites to some extent in applications like domestic, automotive and lower end aerospace parts. The natural fiber reinforced composites are environment friendly, have high strength to weight ratio as well as specific strengths comparable with synthetic glass fiber reinforced composites. In the present work, hybrid epoxy composites were fabricated using calotropis procera and glass fibers as reinforcement by hand lay-up method. The fibre reinforcement in epoxy matrix was maintained at 20 wt%. In 20 wt% reinforcement of fibre, the content of calotropis procera and glass fibre were varied from 5, 10, 15 and 20 wt%. The dry sliding wear test as per ASTM G99 and three body abrasive wear test as per ASTM G65 were conducted to find the tribological properties by varying speed, load, distance and abrasive size. The hybrid composite having 5 wt% calotropis procera and 15 wt% glass fibre showed less wear loss in hybrid composites both in sliding wear test as well as in abrasive wear test which is comparable with 20 wt% glass fibre reinforced epoxy composite which marked very low wear loss. The SEM analysis was carried out to study the worn out surfaces of dry sliding wear test and three body abrasive wear test specimens.


2011 ◽  
Vol 306-307 ◽  
pp. 425-428
Author(s):  
Jing Li ◽  
Xiao Hong Fan ◽  
De Ming Sun

Fe-28Al and Fe-28Al-10Ti alloys were prepared by mechanical alloying and hot pressing. The phases and dry sliding wear behavior were studied. The results show that Fe-28Al bulk materials are mainly characterized by the low ordered B2 Fe3Al structure with some dispersed Al2O3 particles. Fe-28Al-10Ti exhibits more excellent wear resistance than Fe-28Al, especially after long distance sliding wear test. There are obvious differences in wear mechanisms of Fe-28Al and Fe-28Al-10Ti alloys under different testing conditions. Under the load of 100N, there is plastic deformation on the worn surface of Fe-28Al. The main wear performance of Fe-28Al-10Ti is particle abrasion, the characteristics of which are micro cutting and micro furrows, but micro-crack and layer splitting begin to form on the surface of Fe-28Al. Under the load of 200N, serious plastic deformation and work-hardening lead to rapid crack propagation and eventually the fatigue fracture of Fe-28Al. Plastic deformation is the main wear mechanism of Fe-28Al-10Ti under the load of 200N, which are characterized by micro-crack and small splitting from the worn surface.


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