Research the Effect of Speed Mismatch during Continuous Rolling on the Plasticity Margin

2021 ◽  
Vol 410 ◽  
pp. 161-166
Author(s):  
Sergey O. Nepryakhin ◽  
Olga V. Vodopyanova
Keyword(s):  
Experimental Data ◽  
Computational Experiment ◽  
Rolling Speed ◽  
Continuous Rolling ◽  
Wire Mill ◽  
Stress Strain ◽  
Small Deviations ◽  
Simulation Results ◽  
3D Software ◽  
Deform 3D

The paper analyzes the influence of tension (dam) on the stress-strain stain and plasticity margin. For the analysis, a model of continuous rolling in three adjacent stands was developed using the Deform 3D software. The adequacy of the model was confirmed by comparing the experimental data from the small-section wire mill 150 and the simulation results. Further, a computational experiment was planned to identify the effect of mismatched of rolling speeds on stress-strain stain. It is shown that for small deviations of rolling speed from the matched mode, there is no significant change in the reserve plasticity along the specific trajectory of the particles movement.

Research into the Effect of Speed Mismatch during Continuous Rolling on the Process Parameters

2021 ◽  
Vol 316 ◽  
pp. 208-213
Author(s):  
Sergey O. Nepryakhin ◽  
Olga V. Vodopyanova
Keyword(s):  
Rolling Process ◽  
Rolling Speed ◽  
Continuous Rolling ◽  
Technological Parameters ◽  
Wire Mill ◽  
Small Deviations ◽  
Simulation Results ◽  
Rolling Torque ◽  
3D Software ◽  
Deform 3D

The paper analyzes the influence of tension (dam) on the technological parameters of the rolling process (spreading, force and rolling torque). For the analysis, a model of continuous rolling in three adjacent stands was developed, using the Deform 3D software. The adequacy of the model was confirmed by comparing the experimental data from the small-section wire mill 150 and the simulation results. The error in determining the forming was 0.4%, and in determining the power parameters was 11%. Further, a computational experiment was planned, to identify the effect of mismatched of rolling speeds on technological parameters. According to the results of calculations, graphs of changes in technological parameters were constructed. It is established that, even small deviations of rolling speed from the matched mode lead to significant changes in technological parameters.

scholarly journals Simulation of Ingotless Rolling-Extruding of Rods from Alloy of Al-Zr System and Investigating into their Properties

2020 ◽  
Vol 837 ◽  
pp. 3-8
Author(s):  
Vadim Bespalov ◽  
Sergey Sidelnikov ◽  
Ruslan Sokolov ◽  
Alexander Chumak ◽  
Denis Voroshilov ◽  
...  
Keyword(s):  
Experimental Data ◽  
Mechanical Properties ◽  
Computer Simulation ◽  
Software Package ◽  
Processing Parameters ◽  
Process Conditions ◽  
Laboratory Unit ◽  
Deformation Parameters ◽  
3D Software ◽  
Deform 3D

Computer simulation of the process of ingotless rolling-extruding (IRE) of aluminum alloy rods with a content of 0.15% zirconium in the Deform 3D software package performed. The temperature, speed and deformation parameters of the treatment of the investigated alloy determined under different process conditions. To check the adequacy of the models, rod samples were made on a CRE-200 laboratory unit at specified processing parameters. Using the Deform 3D software package, the forces acting on the rolls and the extruding die during the IRE determined and their comparison with tensometric experimental data presented. The mechanical properties, electrical resistivity of semi-finished products after processing by the method of ingotless rolling-extruding and for conditions of their heating to 230 °C investigated. Technological recommendations for the manufacture of deformed semi-finished products using the method of ingotless rolling-extruding are proposed.

Study on Precision Forging Schemes of Hypoid Driving Gear

2012 ◽  
Vol 472-475 ◽  
pp. 692-695
Author(s):  
Jian Hua Wang ◽  
Fu Xiao Chen
Keyword(s):  
Equivalent Stress ◽  
Three Dimensional ◽  
Equivalent Strain ◽  
Precision Forging ◽  
Forming Technology ◽  
Blank Shape ◽  
Simulation Results ◽  
Three Dimensional Models ◽  
3D Software ◽  
Deform 3D

By analyzing the characteristics and forming technology of hypoid driving gear, it was suitable for adopting fully enclosed die forging principle to form the gear. Based on different forging methods, three kinds of blank shape and corresponding forming schemes were designed. The three dimensional models of blank and die were created by the UG software. The three forming schemes were simulated by the Deform-3D software. The simulation results of distribution of equivalent stress, distribution of equivalent strain and load-stroke curve were comparatively analyzed. Then the most reasonable scheme was chosen. At last, the rationality of numerical simulation can be further verified by the optimized scheme was proved by experiment.

The Quality Improvement in Manufacturing “Screw”-Parts Using the DEFORM-3D Software

2016 ◽  
Vol 684 ◽  
pp. 468-472 ◽  
Author(s):  
Sergey Zvonov ◽  
Aleksey Shlyapugin
Keyword(s):  
Aluminum Alloy ◽  
Quality Improvement ◽  
High Speed ◽  
Strain State ◽  
High Efficiency ◽  
Metal Flow ◽  
Stress Strain ◽  
Stress Strain State ◽  
3D Software ◽  
Deform 3D

The check of developed inventory for high-speed stamping "Screw"-part forging fabricated from aluminum alloy by using DEFORM is performed. The high efficiency of the program is shown. The characteristic of metal flow and stress-strain state during the processing is opened.

Finite Element Simulation of Punch Shear during Hole Piercing in Auto Chain Components

2017 ◽  
Vol 9 (3) ◽  
Author(s):  
K.S. Sekar ◽  
K. Sudhagar ◽  
S.N. Murugesan
Keyword(s):  
Fem Simulation ◽  
Steel Component ◽  
Element Simulation ◽  
Simulation Based ◽  
The Press ◽  
Metal Stamping ◽  
Punch Load ◽  
Simulation Results ◽  
3D Software ◽  
Deform 3D

The capabilities of presses are sometimes limited due to larger cutting force requirement for some sheet metal operations. Reducing the tonnage requirements for such operations will sometimes make the presses capable of doing such operations. FEM simulation can be a reliable tool in predicting the amount of tonnage required for the metal stamping operation. An attempt is taken in this study to analyse the behaviour of the hole piercing operation in an automobile chain part using DEFORM 3D software. The main focus is on the prediction of tonnage requirement with different shear methods on the piercing. Simulations were conducted with flat, single sheared, double sheared, reverse double sheared, convex sheared and concave sheared punches and analyzed for variations in the press load. The phenomena of piercing are also observed through the simulation based on AISI 1060 steel component used for automobile chain as inner plate. Simulation results showed that the shear angles provided on piercing punches will reduce the punch load significantly.

Computer Simulation of Aluminum Conductors Drawn in High Speed

2013 ◽  
Vol 834-836 ◽  
pp. 1567-1570
Author(s):  
Ming Xue Yang ◽  
Jing Tian Luan ◽  
Tian Guo Zhou ◽  
Xue Fei Zhang
Keyword(s):  
High Speed ◽  
Cold Drawing ◽  
Drawing Process ◽  
Stress Strain ◽  
Drawing Speed ◽  
First Pass ◽  
3D Software ◽  
Distribution Of Stress ◽  
Deform 3D ◽  
Head Line

Drawing speed is one important process in production over-head line, deform 3d software is used to simulate the drawing process. The distribution of stress-strain and temperature in different drawing speed with die angle and friction coefficient was investigated. The results shows that the aluminum conductors can be used in high speed drawing when die angle, drawing speed and frication coefficient of first pass is about11~13 degrees, 4~6m/s and 0.08~0.10 respectively, the uniformity of stress-strain and temperature is better for producing good quality over-head wires with high cold-drawing speed.

Graded Transitions Homogeneity for Ti-50.8%Ni Processed by ECAP

2014 ◽  
Vol 1082 ◽  
pp. 90-94
Author(s):  
Mohamed Osman ◽  
Dian Tao Zhang ◽  
Yun Xiang Tong ◽  
Yu Feng Zheng ◽  
Li Li
Keyword(s):  
Standard Deviation ◽  
Shape Memory Alloy ◽  
Vickers Microhardness ◽  
Angular Pressing ◽  
Simulation Results ◽  
3D Software ◽  
Deformation Homogeneity ◽  
Deform 3D ◽  
Inhomogeneity Index ◽  
Good Agreement

Ti-50.8%Ni shape memory alloy was subjected to four passes equal channel angular pressing (ECAP) with angle 120◦ via route Bc at 450°C. The deformation homogeneity was analyzed on planes across the thickness of the deformed sample by Deform-3D software. Two methods were used from the simulation model to quantify deformation homogeneity , including strain standard deviation (SSD) and inhomogeneity index (Ci). In addition, The deformation heterogeneity of ECAP was analyzed experimentally from microhardness inhomogeneity index ( HII) based on Vickers microhardness test results.In the present work, Ci and SSD had been testified to detect which one could give better results experimentally. It was demonstrated that the simulation results of SSD measurements were in good agreement with experimental results .

Study on New Model of Tension Process in Continuous Rolling

2010 ◽  
Vol 654-656 ◽  
pp. 226-229 ◽  
Author(s):  
Shen Bai Zheng ◽  
Jin Hong Ma ◽  
Zeng Feng Li
Keyword(s):  
Experimental Data ◽  
Continuous Rolling ◽  
New Model ◽  
Speed Difference ◽  
Simulation Results ◽  
Tension Peak ◽  
In The Beginning

It is proved that a tension peak occurred in the beginning of tension process between two stands by the continuous rolling test. Based on the speed difference, motor rigidity and coefficient of forward and backward slip, the steady equation of the kinematical mechanics is built. The simulation results of the tension formula accorded with the experimental data. The calculation of shock peak provides an important reference for the technology of continuous rolling.

scholarly journals Computer Simulation and Analysis of the Parameters of the Drawing Process of Thin Wire from the Alloy Pd-5Ni

2019 ◽  
Vol 805 ◽  
pp. 13-18
Author(s):  
Sergey Sidelnikov ◽  
Kristina Bindareva ◽  
Ekaterina Lopatina ◽  
Viktor Leonov ◽  
Denis Voroshilov ◽  
...  
Keyword(s):  
Software Package ◽  
Stable Process ◽  
Experimental Studies ◽  
Metal Alloys ◽  
Drawing Process ◽  
Thin Wire ◽  
Simulation Results ◽  
Increase In Productivity ◽  
3D Software ◽  
Deform 3D

This article represents the results of studies of the drawing thin wire from the alloy Pd-5Ni process. The studies used the software developed by the authors using the methods of calculating the drawing process and the computer model implemented in the DEFORM 3D software package. By way of calculation, a drawing route was determined, including 14 transitions, and the efforts of deforming the metal were found when producing wire with a diameter of 0.075. For this mode of deformation processing using the DEFORM 3D software package, we simulated the drawing process and established the temperature and stress distribution over the volume of the workpiece. The simulation results confirmed that the calculated safety factor for drawing is in the range of 2.85-3.43, which ensures a stable process of deformation of the metal without breaks and, as a consequence, an increase in productivity and yield of the suitable metal. Experimental studies have confirmed the adequacy of the developed model, so it can be used to analyze the process of drawing wire from other precious metal alloys. The results of the research are recommended to improve the production technology of thin wire from the alloy Pd-5Ni for the manufacture of catalytic gripping grids.

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