scholarly journals Comparison of stress-strain behavior during helical rolling process with various deformation regimes obtained by mathematical simulation in DEFORM-3D software package

2018 ◽  
Vol 1134 ◽  
pp. 012025
Author(s):  
F R Karelin ◽  
R D Karelin ◽  
K E Akopyan ◽  
G Yu Lazarenko ◽  
V S Yusupov
Keyword(s):  
Mathematical Simulation ◽  
Software Package ◽  
Rolling Process ◽  
Helical Rolling ◽  
Stress Strain ◽  
Strain Behavior ◽  
3D Software ◽  
Deform 3D

Study of rolling in helical rolls by mathematical simulation with the DEFORM 3D software package

2011 ◽  
Vol 2011 (3) ◽  
pp. 188-193 ◽  
Author(s):  
N. V. Gubanova ◽  
F. R. Karelin ◽  
V. F. Choporov ◽  
V. S. Yusupov
Keyword(s):  
Mathematical Simulation ◽  
Software Package ◽  
3D Software ◽  
Deform 3D

Thermal Processing of Polycrystalline NiTi Shape Memory Alloys

2004 ◽  
Vol 855 ◽  
Author(s):  
Carl P. Frick ◽  
Alicia M. Ortega ◽  
Jeff Tyber ◽  
Ken Gall ◽  
Hans J. Maier ◽  
...  
Keyword(s):  
Heat Treatment ◽  
Shape Memory ◽  
Hot Rolling ◽  
Rolling Process ◽  
Heat Treatments ◽  
Treatment Temperature ◽  
Precipitate Size ◽  
Stress Strain ◽  
Transformation Temperatures ◽  
Strain Behavior

ABSTRACTThe objective of this study is to examine the effect of heat treatment on polycrystalline Ti-50.9 at.%Ni subsequent to hot-rolling. In particular we examine microstructure, transformation temperatures and mechanical behavior of deformation processed NiTi. The results constitute a fundamental understanding of the effect of heat treatment on thermal/stress induced martensite, which is critical for optimizing mechanical properties. The high temperature of the hot-rolling process caused recrystallization, recovery, and hindered precipitate formation, essentially solutionizing the NiTi. Subsequent heat treatments were carried out at various temperatures for 1.5 hours. Transmission Electron Microscopy (TEM) observations revealed that Ti3Ni4 precipitates progressively increased in size and changed their interface with the matrix from being coherent to incoherent with increasing heat treatment temperature. Accompanying the changes in precipitate size and interface coherency, transformation temperatures were observed to systematically shift, leading to the occurrence of the R-phase and multiple-stage transformations. Room temperature stress-strain tests illustrated a variety of mechanical responses for the various heat treatments, from pseudoelasticity to shape memory. The changes in stress-strain behavior are interpreted in terms of shifts in the primary martensite transformation temperatures, rather then the occurrence of the R-phase transformation. The results confirm that Ti3Ni4 precipitates can be used to elicit a desired isothermal stress-strain behavior in polycrystalline NiTi.

scholarly journals Simulation of Ingotless Rolling-Extruding of Rods from Alloy of Al-Zr System and Investigating into their Properties

2020 ◽  
Vol 837 ◽  
pp. 3-8
Author(s):  
Vadim Bespalov ◽  
Sergey Sidelnikov ◽  
Ruslan Sokolov ◽  
Alexander Chumak ◽  
Denis Voroshilov ◽  
...  
Keyword(s):  
Experimental Data ◽  
Mechanical Properties ◽  
Computer Simulation ◽  
Software Package ◽  
Processing Parameters ◽  
Process Conditions ◽  
Laboratory Unit ◽  
Deformation Parameters ◽  
3D Software ◽  
Deform 3D

Computer simulation of the process of ingotless rolling-extruding (IRE) of aluminum alloy rods with a content of 0.15% zirconium in the Deform 3D software package performed. The temperature, speed and deformation parameters of the treatment of the investigated alloy determined under different process conditions. To check the adequacy of the models, rod samples were made on a CRE-200 laboratory unit at specified processing parameters. Using the Deform 3D software package, the forces acting on the rolls and the extruding die during the IRE determined and their comparison with tensometric experimental data presented. The mechanical properties, electrical resistivity of semi-finished products after processing by the method of ingotless rolling-extruding and for conditions of their heating to 230 °C investigated. Technological recommendations for the manufacture of deformed semi-finished products using the method of ingotless rolling-extruding are proposed.

The Quality Improvement in Manufacturing “Screw”-Parts Using the DEFORM-3D Software

2016 ◽  
Vol 684 ◽  
pp. 468-472 ◽  
Author(s):  
Sergey Zvonov ◽  
Aleksey Shlyapugin
Keyword(s):  
Aluminum Alloy ◽  
Quality Improvement ◽  
High Speed ◽  
Strain State ◽  
High Efficiency ◽  
Metal Flow ◽  
Stress Strain ◽  
Stress Strain State ◽  
3D Software ◽  
Deform 3D

The check of developed inventory for high-speed stamping "Screw"-part forging fabricated from aluminum alloy by using DEFORM is performed. The high efficiency of the program is shown. The characteristic of metal flow and stress-strain state during the processing is opened.

Research into the Effect of Speed Mismatch during Continuous Rolling on the Process Parameters

2021 ◽  
Vol 316 ◽  
pp. 208-213
Author(s):  
Sergey O. Nepryakhin ◽  
Olga V. Vodopyanova
Keyword(s):  
Rolling Process ◽  
Rolling Speed ◽  
Continuous Rolling ◽  
Technological Parameters ◽  
Wire Mill ◽  
Small Deviations ◽  
Simulation Results ◽  
Rolling Torque ◽  
3D Software ◽  
Deform 3D

The paper analyzes the influence of tension (dam) on the technological parameters of the rolling process (spreading, force and rolling torque). For the analysis, a model of continuous rolling in three adjacent stands was developed, using the Deform 3D software. The adequacy of the model was confirmed by comparing the experimental data from the small-section wire mill 150 and the simulation results. The error in determining the forming was 0.4%, and in determining the power parameters was 11%. Further, a computational experiment was planned, to identify the effect of mismatched of rolling speeds on technological parameters. According to the results of calculations, graphs of changes in technological parameters were constructed. It is established that, even small deviations of rolling speed from the matched mode lead to significant changes in technological parameters.

The Modeling of Thread-Rolling Die-Plates Based on the “Design Table” Functions in CAD/CAE/CAM

2011 ◽  
Vol 130-134 ◽  
pp. 499-503
Author(s):  
Yong Jun Jiang
Keyword(s):  
Rolling Process ◽  
Screw Thread ◽  
Microsoft Excel ◽  
Plate Design ◽  
Thread Rolling ◽  
3D Software ◽  
Plate Geometry ◽  
Deform 3D ◽  
Construction System

This paper has successfully developed an integrated automatic taper-tipped die-plates construction system via linking the design table functions in Microsoft Excel underlying SolidWorks CAD software. The developed system can be used to generate 3D thread-rolling die-plate geometry in STL format for further screw thread-rolling process FEA simulations by using DEFORM 3D software. This has concluded that the quality of a taper-tipped screw depends mostly on the die-plate design at the pre-rolling portion.

Computer Simulation of Aluminum Conductors Drawn in High Speed

2013 ◽  
Vol 834-836 ◽  
pp. 1567-1570
Author(s):  
Ming Xue Yang ◽  
Jing Tian Luan ◽  
Tian Guo Zhou ◽  
Xue Fei Zhang
Keyword(s):  
High Speed ◽  
Cold Drawing ◽  
Drawing Process ◽  
Stress Strain ◽  
Drawing Speed ◽  
First Pass ◽  
3D Software ◽  
Distribution Of Stress ◽  
Deform 3D ◽  
Head Line

Drawing speed is one important process in production over-head line, deform 3d software is used to simulate the drawing process. The distribution of stress-strain and temperature in different drawing speed with die angle and friction coefficient was investigated. The results shows that the aluminum conductors can be used in high speed drawing when die angle, drawing speed and frication coefficient of first pass is about11~13 degrees, 4~6m/s and 0.08~0.10 respectively, the uniformity of stress-strain and temperature is better for producing good quality over-head wires with high cold-drawing speed.

Rolling Process of AZ31 Alloy Bar Using Three Roller Mill

2014 ◽  
Vol 633-634 ◽  
pp. 707-711
Author(s):  
La Feng Guo ◽  
Le Tao Jiang ◽  
Bao Cheng Li ◽  
Zhi Heng Li
Keyword(s):  
Hot Rolling ◽  
Az31 Alloy ◽  
Rolling Process ◽  
Roller Mill ◽  
Pass System ◽  
Hot Rolling Process ◽  
Rolling Method ◽  
3D Software ◽  
Deform 3D ◽  
Round Pass

Structure and pass system of Y-type mill which have three-roller is analyzed. A hot rolling method to produce magnesium alloy bars through flat triangle-arc triangle-round pass system is put forward. Using Deform-3D software, the rolling process of AZ31 alloy bar is simulated to determine the parameters of the rolling process and die. The experiment verifies that the hot rolling process is feasible. The organizational structure is analyzed with metallographic microscope, and the results show that dynamic recrystallization is occurred, the grain size is obviously refined, and the mechanical property of the material is improved in hot rolling process.

Research the Effect of Speed Mismatch during Continuous Rolling on the Plasticity Margin

2021 ◽  
Vol 410 ◽  
pp. 161-166
Author(s):  
Sergey O. Nepryakhin ◽  
Olga V. Vodopyanova
Keyword(s):  
Experimental Data ◽  
Computational Experiment ◽  
Rolling Speed ◽  
Continuous Rolling ◽  
Wire Mill ◽  
Stress Strain ◽  
Small Deviations ◽  
Simulation Results ◽  
3D Software ◽  
Deform 3D

The paper analyzes the influence of tension (dam) on the stress-strain stain and plasticity margin. For the analysis, a model of continuous rolling in three adjacent stands was developed using the Deform 3D software. The adequacy of the model was confirmed by comparing the experimental data from the small-section wire mill 150 and the simulation results. Further, a computational experiment was planned to identify the effect of mismatched of rolling speeds on stress-strain stain. It is shown that for small deviations of rolling speed from the matched mode, there is no significant change in the reserve plasticity along the specific trajectory of the particles movement.

scholarly journals Theoretical and Experimental Analysis of a New Process for Forming Flanges on Hollow Parts

Materials ◽  
2020 ◽  
Vol 13 (18) ◽  
pp. 4088
Author(s):  
Grzegorz Winiarski ◽  
Andrzej Gontarz ◽  
Grzegorz Samołyk
Keyword(s):  
Software Package ◽  
Large Diameter ◽  
Testing Machine ◽  
Experimental Tests ◽  
New Method ◽  
The Finite Element Method ◽  
New Process ◽  
3D Software ◽  
Deform 3D ◽  
Extrusion Method

The paper presented a new method for forming flanges on hollow parts by incremental radial extrusion. In the classic process of radial extrusion, additional rings were used to limit the free flow of material in the radial direction. The flange was formed progressively, using rings of increasing diameters. The proposed method was verified by numerical analysis and experimental tests. The numerical calculations were performed by the finite element method using the Deform-3D software package. Tubes made of aluminum alloy EN AW 6060 were used as billets. Laboratory tests were carried out using the Instron 1000 HDX testing machine. The objective of the study was to determine the validity of the proposed flange extrusion method. Results demonstrated that the new method made it possible to produce flanges with a relatively large diameter and uniform thickness, confirming the effectiveness of the proposed forming technique.

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