Optimized Machining Condition Selection for High-Quality Surface in High-Speed Finish Milling of Molds

2007 ◽  
Vol 329 ◽  
pp. 711-718 ◽  
Author(s):  
Seok Woo Lee ◽  
S.H. Nam ◽  
Hon Jong Choi ◽  
E.G. Kang ◽  
K.Y. Ryu
Keyword(s):  
High Speed ◽  
Removal Rate ◽  
Quality Criterion ◽  
Surface Topology ◽  
High Quality ◽  
Machining Conditions ◽  
Milling Operation ◽  
Artificial Neural Network Ann ◽  
Quality Surface ◽  
High Quality Surface

Today, the trend in die and mold manufacturing is to pursue high-quality surface topology using high-speed finish milling operation. This paper presents a new approach to optimize machining conditions according to the required material removal rate (MRR), focusing on obtaining a high-quality surface. In this approach, the prediction model of surface roughness using the 2-staged artificial neural network (ANN) is employed for the objective function. Furthermore, an additional surface quality criterion is also used for the optimization problem using the genetic algorithm. It has been investigated that optimized machining conditions can be selected to obtain the high-quality surface within allowable reliability while maintaining a high-quality surface, under the given desired MRR.

Investigation on Smoothing Silicon Carbide Wafer With a Combined Method of Mechanical Lapping and Photocatalysis Assisted Chemical Mechanical Polishing

2018 ◽  
Author(s):  
Zewei Yuan ◽  
Kai Cheng ◽  
Yan He ◽  
Meng Zhang
Keyword(s):  
Silicon Carbide ◽  
Chemical Mechanical Polishing ◽  
Material Removal ◽  
Removal Rate ◽  
Mechanical Polishing ◽  
Combined Method ◽  
Polishing Process ◽  
High Quality ◽  
Quality Surface ◽  
High Quality Surface

The high quality surface can exhibit the irreplaceable application of single crystal silicon carbide in the fields of optoelectronic devices, integrated circuits and semiconductor. However, high hardness and remarkable chemical inertness lead to great difficulty to the smoothing process of silicon carbide. Therefore, the research presented in this paper attempts to smooth silicon carbide wafer with photocatalysis assisted chemical mechanical polishing (PCMP) by using of the powerful oxidability of UV photo-excited hydroxyl radical on surface of nano-TiO2 particles. Mechanical lapping was using for rough polishing, and a material removal model was proposed for mechanical lapping to optimize the polishing process. Several photocatalysis assisted chemical mechanical polishing slurries were compared to achieve fine surface. The theoretical analysis and experimental results indicate that the material removal rate of lapping process decreases in index form with the decreasing of abrasive size, which corresponds with the model developed. After processed with mechanical lapping for 1.5 hours and subsequent photocatalysis assisted chemical mechanical polishing for 2 hours, the silicon carbide wafer obtains a high quality surface with the surface roughness at Ra 0.528 nm The material removal rate is 0.96 μm/h in fine polishing process, which is significantly influenced by factors such as ultraviolet irradiation, electron capture agent (H2O2) and acidic environment. This combined method can effectively reduce the surface roughness and improve the polishing efficiency on silicon carbide and other hard-inert materials.

Analytical Study on Mechanism of Electrolysis and Plasma Polishing

2012 ◽  
Vol 472-475 ◽  
pp. 350-353 ◽  
Author(s):  
Ji Wang ◽  
Lai Chun Suo ◽  
Li Li Guan ◽  
Yi Li Fu
Keyword(s):  
Material Removal Rate ◽  
Material Removal ◽  
Analytical Study ◽  
Removal Rate ◽  
Direct Proportion ◽  
High Quality ◽  
Metal Parts ◽  
Green Technique ◽  
Quality Surface ◽  
High Quality Surface

Electrolysis and plasma polishing(EPP) is a new “green” technique that can efficiently polish metal workpieces and provide high-quality surface of the workpieces. In this paper, mechanism of EPP and why metal parts can be polished by EPP are expounded on by Streamer theory. EPP is a dynamic process consisting of oxidation and discharge. A precondition of EPP is that the removal rate of discharge is faster than oxidation. It is deduced from the mechanism and demonstrated experimentally that the material removal rate is direct proportion to the electric current density.

scholarly journals Large-Scale and Deep-Seated Gravitational Slope Deformations on Mars: A Review

Geosciences ◽  
2021 ◽  
Vol 11 (4) ◽  
pp. 174
Author(s):  
Marco Emanuele Discenza ◽  
Carlo Esposito ◽  
Goro Komatsu ◽  
Enrico Miccadei
Keyword(s):  
Large Scale ◽  
High Quality ◽  
Surface Data ◽  
Geomorphological Processes ◽  
Gravitational Processes ◽  
Quality Surface ◽  
High Quality Surface ◽  
Mars Missions

The availability of high-quality surface data acquired by recent Mars missions and the development of increasingly accurate methods for analysis have made it possible to identify, describe, and analyze many geological and geomorphological processes previously unknown or unstudied on Mars. Among these, the slow and large-scale slope deformational phenomena, generally known as Deep-Seated Gravitational Slope Deformations (DSGSDs), are of particular interest. Since the early 2000s, several studies were conducted in order to identify and analyze Martian large-scale gravitational processes. Similar to what happens on Earth, these phenomena apparently occur in diverse morpho-structural conditions on Mars. Nevertheless, the difficulty of directly studying geological, structural, and geomorphological characteristics of the planet makes the analysis of these phenomena particularly complex, leaving numerous questions to be answered. This paper reports a synthesis of all the known studies conducted on large-scale deformational processes on Mars to date, in order to provide a complete and exhaustive picture of the phenomena. After the synthesis of the literature studies, the specific characteristics of the phenomena are analyzed, and the remaining main open issued are described.

Effect of Machining Parameters and Wear Mechanism in Milling Mold Steel AISI-P20 and AISI-1050

2014 ◽  
Vol 590 ◽  
pp. 294-298
Author(s):  
Pichai Janmanee ◽  
Somchai Wonthaisong ◽  
Dollathum Araganont
Keyword(s):  
Wear Mechanism ◽  
Feed Rate ◽  
High Speed ◽  
Removal Rate ◽  
Milling Process ◽  
Depth Of Cut ◽  
Machining Parameters ◽  
Aisi P20 ◽  
Steel Aisi ◽  
Quality Surface

In this study, effect of machining parameters and wear mechanism in milling process of mold steel AISI-P20 and AISI-1050, using 10 mm twin flute type end mill diameter. The experimental results found that characteristics of milling surfaces and wear of the mill end were directly influenced by changes of parameters for all test conditions. As a result, the quality of milling surfaces also changed. However, mould steels which had the good quality surface is AISI-1050, with roughnesses of 2.120 μm. Quality milling surfaces were milled by using the most suitable parameter feed rate of 45 mm/min, a spindle speed of 637 rpm and a cut depth level of 3 mm, for both grades. Moreover, material removal rate and duration of the milling process, the milling end mills affect wear of the edge in every bite when the feed rate is low, high speed and level depth of cut at least. It was found that limited wear less will affect the surface roughness (Ra) represents the good quality surface.

INVESTIGATION ON HIGH-TEMPERATURE OXIDIZATION OF MIRROR-QUALITY GROUND STAINLESS STEEL

2010 ◽  
Vol 24 (15n16) ◽  
pp. 3005-3010 ◽  
Author(s):  
KAZUTOSHI KATAHIRA ◽  
HITOSHI OHMORI ◽  
MASAYOSHI MIZUTANI ◽  
JUN KOMOTORI
Keyword(s):  
Surface Roughness ◽  
Stainless Steel ◽  
High Temperature ◽  
High Quality ◽  
Spinel Type ◽  
Combined Process ◽  
Elid Grinding ◽  
Modification Method ◽  
Quality Surface ◽  
High Quality Surface

To investigate the possibility of developing a new surface modification method by the combined process of ELID grinding and high-temperature oxidization, we treated ELID finished specimens and polished specimens by high-temperature oxidization in the atmosphere and performed detailed analysis to determine how the treatment would change the specimen surfaces. The ELID-series showed high quality surface roughness and excellent tribological characteristics as compared with the polished-series. The improved surface properties of the ELID-series seem to result from formation of fine, uniform structures of spinel-type multiple oxides FeCr 2 O 4 and Cr 2 O 3 on the surface by high-temperature oxidization.

scholarly journals Achieving high quality surface of laminated glass-reinforced plastics during milling

2018 ◽  
Vol 224 ◽  
pp. 01044 ◽  
Author(s):  
Daniel Rychkov ◽  
Dmitry Lobanov ◽  
Aleksey Kuznetsov
Keyword(s):  
Glass Fiber ◽  
Cutting Speed ◽  
Laminated Composite ◽  
High Strength ◽  
High Quality ◽  
Fiber Plastic ◽  
Flank Surface ◽  
Cutting Modes ◽  
Quality Surface ◽  
High Quality Surface

Milling is one of the most common ways of workpiece machining, but obtaining a high quality surface of laminated composite materials is difficult due to their layered structure, high strength characteristics and low heat conductivity. This poses a problem of creating a milling technology that provides a high quality surface. This research investigates STEF -1 glass-fiber plastic with fine grain structure processed on the equipment with high cutting speed. The object of the research is roughness Ra as a quality criterion. Our glass-fiber plastic milling experiments demonstrate that the surface quality depends to a large extent on the cutting modes and the wear level of the tool cutting edge which is determined by the size of the wear bevel on the flank surface. The blade of the cutting tool is established to wear unevenly during glass-fiber plastic processing as it interacts with two different materials. We recommend the wear bevel on the flank surface to be less than 0.35 mm to ensure the high quality of the laminated composite material surface. The cutting modes should be within the following range: feed per tooth is 0.15 ÷ 0.17 mm/tooth, cutting depth is 0.5 ÷ 0.9 mm, cutting speed is above 45 m/s, with the cutting part of the tool being made of high-strength instrumental materials.

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