Friction Coefficient in High Tension Bolt Joints Using a Zn/Al Metal Spray Corrosion Resistance Method

2007 ◽  
Vol 348-349 ◽  
pp. 465-468
Author(s):  
Tae Soo Kim ◽  
Han Seung Lee ◽  
Sung Ho Tae ◽  
Sung Ok Oh

In recent years, the friction coefficient decline in the joints of steel structures caused by corrosion has drawn public attention. Therefore, this study investigated the friction coefficient and surface roughness of high tension bolt joints using a Zn/Al metal spraying corrosion resistance method to estimate the application possibility of the Zn/Al metal spraying corrosion resistance method on the joints of steel structures. According to results, the friction coefficient of Zn/Al metal spraying was 0.50 or more. In addition, the friction coefficient increased according to the decrease in surface roughness (Sm/Rz). Therefore, the Zn/Al metal spraying is applicable to a corrosion resistance method for high tension bolt joints.

2004 ◽  
Vol 449-452 ◽  
pp. 781-784 ◽  
Author(s):  
Hee Dong Kim ◽  
In Soo Kim ◽  
Dong Young Sung ◽  
Min Gu Lee ◽  
S. Dost ◽  
...  

TiN coated films were prepared by a reactive ion physical vapor deposition method. In this research, we studied the relationships between textures and friction coefficient, erosion-corrosion resistance and corrosion resistance in textured TiN films. The surface roughness of (115) textured TiN films is lower than that of (111) textured TiN films. The friction coefficient of (115) textured surface is similar with that of (111) textured surface of TiN coated films. The erosion-corrosion and corrosion resistance of (115) textured surface is better than that of (111) textured surface of TiN coated films.


2007 ◽  
Vol 348-349 ◽  
pp. 453-456
Author(s):  
Sang Hyun Lee ◽  
Han Seung Lee ◽  
Je Woon Kyung ◽  
Chang Soo Kang ◽  
Man Hae Han

This study performs an electrochemical experiment to quantitatively evaluate the corrosion resistance performance in a Zn-Al thermal metal spraying method and produces corrosion current density according to the type of corrosion resistance methods. In the results of the calculation, the corrosion membrane produced in a Zn-Al thermal metal spraying method showed voltage differences more than 300 mV and that demonstrated enough corrosion performance with the corrosion resistance reaction of base materials and proper Zn-Al ratio, such as 50:50. Also, the results exhibited that the corrosion speed in a Zn-Al thermal metal spraying method was 0.66 time faster than that of the zinc galvanizing method in the estimation based on the standard of corrosion resistance service years in a zinc galvanizing method (JIS H 8641).


2008 ◽  
Vol 385-387 ◽  
pp. 613-616
Author(s):  
Joo Ho Jin ◽  
Han Seung Lee

Examination about sticking intensity security way of normal temperature metal spraying covering is required compulsorily accordingly with quantitative assessment about steel plate's surface roughness to secure adhesive power of steel materials and metal membrane stably at application of way method of construction by normal temperature metal spraying. In case of metal spraying, Sticking strength of metal spraying way finish is influenced greatly, and it is judged that is desirable that manages Sm/Rz by 6 lows to secure more than sticking intensity 20kgf/cm2 by Sm/Rz that evaluate that is rough of nature surface. The purpose of this study was to analyze an adhesion strength of metal spraying finish layer with the surface conditions of steel plate. For the purpose the experimental factors such as anticorrosive finish method and surface treatment method were selected.


2015 ◽  
Vol 33 (1-2) ◽  
pp. 31-61 ◽  
Author(s):  
Han Seung Lee ◽  
Mohamed A. Ismail ◽  
Hong Bok Choe

AbstractCoating for corrosion protection was popular during the past decade. Thermal spray coating played an important role during that time. In recent years, arc thermal metal spray coating became widely used. Arc thermal metal spraying method (ATMSM) provides proven long-term protective coating systems using zinc, aluminum, and their alloys for steel work in a marine environment. This paper provides a review of the latest development in ATMSM by evaluating the current techniques in the industry and by analyzing technical data obtained from an extensive experimental program.


Author(s):  
Santosh Kumar ◽  
Vimal Edachery ◽  
Swamybabu Velpula ◽  
Avinash Govindaraju ◽  
Sounak K. Choudhury ◽  
...  

Clinching is an economical sheet joining technique that does not require any consumables. Besides, after its usage, the joints can be recycled without much difficulty, making clinching one of the most sustainable and eco-friendly manufacturing processes and a topic of high research potential. In this work, the influence of surface roughness on the load-bearing capacity (strength) of joints made by the mechanical clinching method in cross-tensile and lap-shear configuration is explored. Additionally, a correlating mathematical model is established between the joint strength and its surface parameters, namely, friction coefficient and wrap angle, based on the belt friction phenomenon. This correlation also explains the generally observed higher strength in lap-shear configuration compared to cross-tensile in clinching joints. From the mathematical correlation, through friction by increasing the average surface roughness, it is possible to increase the strength of the joint. The quality of the thus produced joint is analyzed by cross-sectional examination and comparison with simulation results. Experimentally, it is shown that an increment of >50% in the joint strength is achieved in lap-shear configuration by modifying the surface roughness and increasing the friction coefficient at the joint interface. Further, the same surface modification does not significantly affect the strength in cross-tensile configuration.


2016 ◽  
Vol 703 ◽  
pp. 172-177 ◽  
Author(s):  
Xiao Chen Shi ◽  
Masaya Orito ◽  
Yuji Kashima ◽  
Koshiro Mizobe ◽  
Katsuyuki Kida

Considering the advantages on light weight, low friction coefficient, high corrosion resistance and electric insulation, polymer bearings are widely used under certain environments, where the toughness like metal bearings is not necessary. In our previous study, it was concluded that the main reason for PEEK thrust bearings failure in water was flaking due to surface crack propagation. In the present study, crack observations were made on groove surfaces and cross sections along both radial and rolling directions in order to find the relation between cracks and flaking failures.


2011 ◽  
Vol 214 ◽  
pp. 133-137 ◽  
Author(s):  
Xu Dong Shi ◽  
Shou Wen Shi ◽  
Lu Zhang ◽  
Jian Li Li

Airport runway friction coefficient is an important parameter to evaluate the quality of runway which is usually measured by runway friction coefficient measuring vehicle. In order to reduce the airport runway friction coefficient measuring error which comes from runway vibration caused by road roughness and vehicle its own structural characteristics, an impedance diagram is used to model the suspending system and measuring system of the measuring vehicle. The power spectral density of pavement and inverse discrete Fourier transformation are introduced to model runway surface roughness as excitation input. The rationality of the stimulating established model is validated by comparing with an airport runway surface roughness measurement data. Runway friction coefficient measuring vehicle′s measuring error can be reduced and the measurement accuracy can be improved by using the impedance diagram modeling method.


Author(s):  
G. A. Kunitsin ◽  
А. А. Pridein ◽  
O. V. Samokhina ◽  
D. V. Nizhel’skii ◽  
E. M. Gitman

At present decreasing of costs and increasing of efficiency are the most priority directions in any industry. Developing in this way, JSC “Ural steel” together with FGUP “CNIIchermet after I.P. Barding” had mastered production of sheet metal product with increased resistivity against atmosphere corrosion made of steel 14ХГНДЦ for construction of bridges. Because of specific chemical composition of the steel, in the process of metal structures running in the open air, a solid strong oxide film is formed on the metal of the structures which prevents further corrosion without painting. For bridge builders elimination of costly operation of painting of span structures will enable to decrease considerably the costs of bridges construction and running. Having many advantages, steel 14ХГНДЦ has some restrictions in applications for steel structures without painting, as follows: - in sea zone according to domestic norms no close than 500 m from coastline; - in case of disorderly conditions of protective film formation and/or application of salt solutions for surface cleaning (as a rule the restrictions refer to traffic area of bridge span). In view of that for JSC “Ural Steel”, as the leading producer of bridge steel in Russia, an actual task erose: to elaborate and create a weatherproof steel, which could not only operate the whole period of a bridge running without additional protection at bridges con­struction through sea areas or close to coastline, but also withstand severe climate conditions of our country, including areas of High North with temperature lower -50°С. To solve the task together with OJSC “Institute Giprostroymost” and JSC BNIIZhT, a research work was accomplished to elaborate a system of alloying new steel 06ГН3МД with nickel content ~3.0 %, as well as production modes ensuring required corrosion resistance for operation in sea zone. Results of laboratory studies of the new weatherproof steel 06ГН3МД for application in bridge  structures for coastal conditions and sea areas presented. Results of mechanical, technological, corrosion as well as fatigue tests of rolling products of the elaborated steel presented. It was established by laboratory studies that the new steel is weatherproofed and ensures lower corrosion losses, higher impact toughness at negative temperatures and plasticity comparing with steels used at present. It was shown that the strength class, technology and modes of factory welding of steel 06ГН3МД meet the  requirements to steel span structures of bridges. Base on the results of the studies, the chemical composition of the steel 06ГН3МД was specified, as well as modes of heat treatment, ensuring the required characteristics with significant acceding. It was established that samples of the new steel 06ГН3МД showed considerably higher corrosion resistance - in average by 20% comparing with steel 14ХГНДЦ. At that corrosion resistance tests of welded joints of the new steel showed even higher resistance of the seam comparing with the basic metal, which speaks about quality selection of welding modes and welding materials.


Sign in / Sign up

Export Citation Format

Share Document